advertisement

Systems Focused Product Development Of The Hypercar

33 %
67 %
advertisement
Information about Systems Focused Product Development Of The Hypercar

Published on November 13, 2008

Author: lightspeed65

Source: slideshare.net

Description

The Hypercar company and the Hypercar program are used as an example of how systems integration can be a focus and key enabler in challenging product development efforts
advertisement

Systems Focused Product Development of the Hypercar April 29, 2002

Hypercar, Inc.

what is Hypercar, Inc. Private advanced technology development company focusing on “uncompromised” energy efficiency in automotive design Design, engineering, and technology development and validation for OEMs and Tier I and II suppliers Core competencies: Skunk Works based, production oriented whole system product development Advanced composite structure design and production solutions Vehicle level digital integration and energy management Products: IP development, validation, and transfer Applications engineering services: includes programs to develop, validate, produce and license whole vehicle and system-level production innovations Collaborative whole-vehicle and system level production opportunities via JV’s or strategic partnerships Team: committed, experienced, high-performance individuals Skunk Works ® development process merged with best practice of automotive, aerospace, and motorsport experience

Private advanced technology development company focusing on “uncompromised” energy efficiency in automotive design

Design, engineering, and technology development and validation for OEMs and Tier I and II suppliers

Core competencies:

Skunk Works based, production oriented whole system product development

Advanced composite structure design and production solutions

Vehicle level digital integration and energy management

Products:

IP development, validation, and transfer

Applications engineering services: includes programs to develop, validate, produce and license whole vehicle and system-level production innovations

Collaborative whole-vehicle and system level production opportunities via JV’s or strategic partnerships

Team:

committed, experienced, high-performance individuals

Skunk Works ® development process merged with best practice of automotive, aerospace, and motorsport experience

system efficiency and technology Reduce platform loads: Mass/inertia Thermal loads Aerodynamic drag Rolling resistance Power transmission efficiency New applications of technologies: Advanced composite structure Hybrid-electric drive Electronics & software intensive control Efficient suspension, propulsion, and accessory technologies START FROM A CLEAN SHEET AND OPTIMIZE THE VEHICLE AS A SYSTEM Must consider complete production and overhead costs as well as cradle to grave costs to uncover practical solutions Then provide required energy in an efficient, clean, and cost-effective manner

Reduce platform loads:

Mass/inertia

Thermal loads

Aerodynamic drag

Rolling resistance

Power transmission efficiency

New applications of technologies:

Advanced composite structure

Hybrid-electric drive

Electronics & software intensive control

Efficient suspension, propulsion, and accessory technologies

creating the team

Unique Synthesis of Expertise Best practice aerospace systems-engineering Skunk Works breakthrough product development Right-the-first-time design practice

Best practice aerospace systems-engineering

Skunk Works breakthrough product development

Right-the-first-time design practice

Unique Synthesis of Expertise Best practice aerospace systems-engineering Entrepreneurial spirit & motorsport heritage

Best practice aerospace systems-engineering

Entrepreneurial spirit & motorsport heritage

Unique Synthesis of Expertise Best practice aerospace systems-engineering Rigor of high-volume auto industry Entrepreneurial spirit & motorsport heritage

Best practice aerospace systems-engineering

Rigor of high-volume auto industry

Entrepreneurial spirit & motorsport heritage

creating the revolution

summary of the Revolution Breakthrough Performance Matches or beats conventional platforms in style, comfort, performance, and safety 99 mpg equivalent on gaseous Hydrogen fuel Zero emissions Cost competitive in a variety of variants near term or longer term It is desirable by any measure Platform-based design, illustrated by a mid-size crossover vehicle for Gen-X/Gen-Y drivers with active outdoor lifestyles Many performance parameters influenced by Fleet requirements Breakthrough Design & Manufacturing Flexible platform-based vehicle design Powerful onboard information network w/ fault tolerant power supply & distribution Brake, power, traction, and steer-by-wire controls Integrated aerodynamic design elements Low accessory, heating, and cooling loads Innovative vehicle assembly ideal for niche variants

Breakthrough Performance

Matches or beats conventional platforms in style, comfort, performance, and safety

99 mpg equivalent on gaseous Hydrogen fuel

Zero emissions

Cost competitive in a variety of variants near term or longer term

It is desirable by any measure

Platform-based design, illustrated by a mid-size crossover vehicle for Gen-X/Gen-Y drivers with active outdoor lifestyles

Many performance parameters influenced by Fleet requirements

Breakthrough Design & Manufacturing

Flexible platform-based vehicle design

Powerful onboard information network w/ fault tolerant power supply & distribution

Brake, power, traction, and steer-by-wire controls

Integrated aerodynamic design elements

Low accessory, heating, and cooling loads

Innovative vehicle assembly ideal for niche variants

the Revolution…

vehicle attributes Comfortably seats five 95% adults Can ascend a 44% grade with 1/2-ton payload 13.0 seconds 8.3 seconds A B 18 miles = 1 Gallon A B 99 miles = 1 Gallon 99 20 18 56 8.3 9.0 8.4 13 330 320 340 NA SULEV NA NA ULEV 1.96 2.1 2.3 NA 857 1832 1873 1330 460 466 408 NA 4564 4580 4843 4217 1830 1815 1783 1746 1548 1548 1719 1589 = 1873 kg lotta mass lotta mass lotta mass lotta mass = 857 kg noso much mass noso much mass 44 NA NA NA .26 .36 .43 .27 Ford Explorer Revolution Ford Escape Revolution Emits only hot water vapor H 2 O H 2 O H 2 O H 2 O H 2 O H 2 O H 2 O H 2 O H 2 O H 2 O H 2 H 2 H 2 H 2 H 2 H 2 H 2 H 2 H 2 H 2

package/configuration 35 kw Fuel Cell 5 ksi Hydrogen tanks 35 kw Load leveling NmH batteries Motors for each wheel 25kw fronts 10kw rears Power converter Adaptive suspension HVAC Composite suspension Thermal Management

vehicle information management and control: VIMaCS Central “nervous system” Customizable, plug-in electronics and seamless software-based upgrades Intuitive, easily customizable user interface Integrated intervention and distraction avoidance features and ergonomics Advanced on-board and remote diagnostics

Central “nervous system”

Customizable, plug-in electronics and seamless software-based upgrades

Intuitive, easily customizable user interface

Integrated intervention and distraction avoidance features and ergonomics

Advanced on-board and remote diagnostics

vehicle dynamics All-wheel digital traction, stability, and braking Upper Wishbone Front Subframe Front Knuckle Lower Wishbone Rear Trailing Arm

All-wheel digital traction, stability, and braking

occupant environment

weight assessment Hypercar, Inc. Confidential and Proprietary Information

design team in action

the advanced composite solution

advanced composites SOTA Need is for stiffness and stability, energy management and load paths, NOT necessarily strength Stiffness (lbs/in 2 x 10 6 ) Density (lbs/in 3 x 10 - 2 ) Raw Matl . Cost ($/lb) Stiffness (lbs/in 2 x 10 6 ) Density (lbs/in 3 x 10 - 2 ) Raw Matl . Cost ($/lb) 0 100 200 300 400 500 600 700 800 900 Dry Tow RTD Rod RTD Uni 220F Dry Uni RT Wet Uni 220F Wet Uni RTD Quasi 220F Wet Quasi RTD OHT 220F Wet OHT 200 F 7075 Sheet Strength (ksi)

by design Built in reverse order to conventional vehicle Integrated side intrusion beam and hardware cassette incorporating hinges, latches, and window mechanisms Door inner panel doubles as interior trim surface with add on FMVSS padding where required Exterior skin is self-colored, easily removable, damage tolerant, and swaged for stability Door inner incorporates arm rests for controls Door pocket is formed by applying a front piece to the door inner Energy absorbing foam inserts S1 S2 S3 S4 B1 B2 B3 B4 B5 C3 C2 C1 S5 B6 B1 B2 B3 B4 B5 B6

structural analysis Crash Energy Management and Repairability Speed: 6 Mph 15 Mph 35 Mph > 35 Mph Damage: Deformation of bumper Bumper and beam destroyed Subframe destroyed Safety cell damage occurs Repair: Self repairing, no damage Replace bumper system and heat exchangers Replace complete subframe Impractical per convention

Thank you!

Add a comment

Related pages

Focused Product Development for Radiation and Nuclear ...

Focused Product Development National Institutes of Health Goals for Focused Product Development ... enhance the mucosal immune system (e.g., ...
Read more

Product focused production system, Operation Management

... Product focused production system, ... Product focused production is also known as line flow production or continuous production.
Read more

The focused company - Bain & Company

It encourages the development of a culture focused on ... to a modular-product system, ... series on the critical dimensions of the focused ...
Read more

Product Design and Industrial Design – Focus Product Design

Our Product Design Services. Design. ... Focus PDM provides services throughout the full lifecycle of product development: ...
Read more

Product Design & Development

Product Design & Development ... or as a centerpiece of focus groups. Refine Product ... value and appearance of products and systems for the ...
Read more

The Toyota Product Development System

hensive book to date on the Toyota Product Development System ... the product development system. 9. Build in learning and continuous improvement. 10.
Read more

The Discipline of Product Management - Phil Windley

Product development is the process of ... People not familiar with the discipline of product management frequently ... and systems. Product Use: ...
Read more

Product Development Center - Ford Corporate

Product Development. ... motors and system development to deliver segment-leading fuel economy and ... electrical features and many other exciting products.
Read more

Agera R - Koenigsegg

Koenigsegg was the first Hypercar manufacturer ... management system that allows ... Koenigsegg reveals the design and development of the ...
Read more