Study 4: Construction / Design Verification

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Information about Study 4: Construction / Design Verification
Technology

Published on March 20, 2014

Author: GerardBHawkins

Source: slideshare.net

Description

Study 4: Construction / Design Verification
CONTENTS
4.0 PURPOSE
4.0.1 Team
4.0.2 Timing
4.0.3 Documentation
HAZARD STUDY 4: APPLICATION
4.1 METHOD
4.1.1 Installation Check
4.1.2 Implementation Check
4.1.3 Modification Check
4.2 REVIEW OF HAZARD STUDY 4

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com GBH Enterprises, Ltd. Process Safety Guide: GBHE-PSG-HST-050 Study 4: Construction / Design Verification Process Information Disclaimer Information contained in this publication or as otherwise supplied to Users is believed to be accurate and correct at time of going to press, and is given in good faith, but it is for the User to satisfy itself of the suitability of the information for its own particular purpose. GBHE gives no warranty as to the fitness of this information for any particular purpose and any implied warranty or condition (statutory or otherwise) is excluded except to the extent that exclusion is prevented by law. GBHE accepts no liability resulting from reliance on this information. Freedom under Patent, Copyright and Designs cannot be assumed.

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com Process Safety Guide: Study 4: Construction / Design Verification CONTENTS 4.0 PURPOSE 4.0.1 Team 4.0.2 Timing 4.0.3 Documentation HAZARD STUDY 4: APPLICATION 4.1 METHOD 4.1.1 Installation Check 4.1.2 Implementation Check 4.1.3 Modification Check 4.2 REVIEW OF HAZARD STUDY 4

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com 4.0 PURPOSE The purpose of Hazard Study 4 is to check that the project has been constructed as the design intended, that actions from previous Hazard Studies have been completed and implemented in the design and installation, that detailed implementation of the project meets regulatory and company requirements. This document should be used in conjunction with a process safety publication such as ’HAZOP: Guide to best practice’ (available from IChemE) or ‘Guidelines for Hazard Evaluation Procedures’ (available from CCPS). 4.0.1 Team The Commissioning Manager is responsible for the completion of study 4 with or without the assistance of site or project resources as appropriate. 4.0.2 Timing Hazard Study 4 should be completed prior to the introduction of process materials, or the commencement of operations, whichever is the sooner.

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com While study 4 cannot be finished until the plant is mechanically complete, it can be started almost immediately after the completion of study 3 with the closing out of Hazard Study Actions. Regular visits to the plant during construction can surface concerns at a time when they can be addressed with the least possible impact on the schedule. 4.0.3 Documentation The Commissioning Manager should arrange for the addition of relevant documents to the Project SSHE dossier (worksheet j). A list of outstanding actions should be produced and added to the dossier. HAZARD STUDY 4: APPLICATION The following sections 4.1 and 4.2 describe how to conduct Hazard Study 4. 4.1 METHOD This study will require many actions to be carried out by a number of people, all coordinated by the Commissioning Manager, and will not normally involve many formal meetings. Use of the Hazard Study 4 worksheet (worksheet r) will help the Commissioning Manager ensure that a thorough check of the installation is achieved.

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com 4.1.1 Installation Check Check that the hardware is as the design intended and that the software requirements are completed. 4.1.2 Implementation Check Check that what was called for in earlier hazard studies and engineering change orders has been implemented. 4.1.3 Modification Check Check that modifications made during construction/commissioning have been formally reviewed and documented. 4.2 REVIEW OF HAZARD STUDY 4 At the completion of Hazard Study 4 the following key activities should have been completed: • Actions from earlier hazard studies have been completed either as agreed or that any changes to the actions are justified. • All actions and changes have been documented. • Changes made following Hazard Study 3 have been studied and recorded. • Operating instructions are available for normal operation, start-up, planned and emergency shutdowns and, where appropriate, for maintenance and decontamination of plant. • Emergency procedures are available. • A review of the arrangements for the protection of employee health, covering the facilities provided and the arrangements for workplace monitoring.

Refinery Process Stream Purification Refinery Process Catalysts Troubleshooting Refinery Process Catalyst Start-Up / Shutdown Activation Reduction In-situ Ex-situ Sulfiding Specializing in Refinery Process Catalyst Performance Evaluation Heat & Mass Balance Analysis Catalyst Remaining Life Determination Catalyst Deactivation Assessment Catalyst Performance Characterization Refining & Gas Processing & Petrochemical Industries Catalysts / Process Technology - Hydrogen Catalysts / Process Technology – Ammonia Catalyst Process Technology - Methanol Catalysts / process Technology – Petrochemicals Specializing in the Development & Commercialization of New Technology in the Refining & Petrochemical Industries Web Site: www.GBHEnterprises.com • A review of the arrangements, including emergency systems, for employee safety. • A review of the equipment and systems provided to protect the environment and for monitoring environmental performance.

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