Quanta Presentation

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Information about Quanta Presentation

Published on October 11, 2016

Author: AmitHMakwana

Source: slideshare.net

1. Process Solutions P Ltd Jan 2016 Company Presentation

2. Agenda  Company Background  Capabilities  Project History  Key Personnel  Path Forward Jan 2016 Solutions of Excellence 2

3. Company Background  Leading Mid-sized Design & Engineering Company  HQ in Vadodara, Gujarat  Concept to Completion Services  Core competency in Process Design  Over 200 Projects Completed  Over 80 In-house Personnel  Additional 20-25 affiliates  Scalable to ~120 persons  www.quantaprocess.com Jan 2016 Solutions of Excellence 3

4. Company History Jan 2016 Solutions of Excellence 4 Basic Engineering Services to the Chemicals Market 2004 2007 20092006 2013 Expanded to the Hydrocarbon Processing Market Added Detailed Engineering to the Scope of the Services Re-established as Quanta Process Solutions Pvt. Ltd. Expanded Scope of to Complete EPCM Services Introduced Supply of Engineered Packages 20142011 Expanded into International Markets: Middle East & Africa

5. Promoters  Ajit Kapadia  1963 M.S. Chemical Engineering, Univ of Louisville, KY  1963-1970 Process Engineer, Girdler Corp & Flour Inc, USA  1970-1984 Head – Process Division, EIL  1984-1987 Director (Planning), Gas Authority of India Limited  1987-2003 Start-up President & MD, HOEC  2004- Promoter, Quanta Process Solutions  Jay Kapadia  1995 M.S. Chemical Engineering, Univ of Houston, TX  1995-1997 Appl Engineer, Process Simulation, Honeywell, USA  1997-2000 Process Engineer, Fluor Inc, USA  2000-2005 Business Line Manager, Invensys SimSci, USA  2005- Co-Promoter, Quanta Process Solutions Jan 2016 Solutions of Excellence 5

6. Concept to Completion  Conceptual Design  Front-End Engineering Design  Detailed Engineering  Safety Services  Technical Assistance  Procurement  Construction  Commissioning Assistance  Operations Troubleshooting Jan 2016 Solutions of Excellence 6

7. Industry Segments Served Jan 2016 Solutions of Excellence 7 We cover a wide spectrum of market segments! Chemicals (55-60%) Refinery & Petrochemicals (~15%) Oil & Gas (25-30%) Others (~5%)

8. Personnel Composition 28% 4% 25% 6% 7% 21% 7% 2% Process Mechanical Piping Electrical Instrumentation Civil / Structural Projects Safety Jan 2016 Solutions of Excellence 8

9. Extensive Experience  Complex Distillation  Reaction  Separation  Heat & Energy Optimization  Heat Exchanger Type & Selection  Thermal Rating  Material Handling Systems Jan 2016 Solutions of Excellence 9

10. Conceptual Design  Commercial Technology Selection  Technology licensors  Manufacturing Companies  Assist Client Technology Development  In-house Technology Solutions  Oil & Gas Processing  Specialty Chemicals  Technology Partnership with IIP, Oct 2011 Jan 2016 Solutions of Excellence 10

11. Front-End Engineering Design  Complete FEED Package Development  Process Simulation Studies  Optimized Heat & Mass Balance  PFD  P&ID  Equipment Specifications Sheets  Conceptual Equipment Layouts  Instrument Specifications  Equipment List  Line List Jan 2016 Solutions of Excellence 11 Extensive Process Simulation Experience

12. Front-End Engineering Design  Specialized Studies  Feasibility Reports  Cost Estimation  Impact of change in Feed / Product profile, operating conditions  Debottlenecking / Troubleshooting / Energy Integration  Plant Conversion Services  Batch to Continuous  Bench / Pilot to Commercial  Process Simulation Services  Design and operations  Partnership with Invensys Simsci-Esscor, Dec 2005 Jan 2016 Solutions of Excellence 12

13. Considerations for FEED  Effectively Leverage Economics of Production  Minimize plant CapEx & OpEx  Product Quality & Market Acceptance  Incorporate Latest Industry Trends  Considerations of Safety, Health & Environment  Target Best in Class Benchmarks Jan 2016 Solutions of Excellence 13

14. Methodology for FEED  Process Conceptualization  Process Simulation Model  Optimize Heat & Mass Balance  Maximize Yield and Purity  Minimize & Integrate Energy and Utilities  Minimize Effluents and Losses  Optimize Operating Conditions  Efficient Plant Layout  Equipment improvements  Select Suitable Equipment Type & Internals  Optimized Sizing and Standardization Jan 2016 Solutions of Excellence 14 Profitability through Process Innovations!

15. Front-End Engineering Design  Equipment Engineering Services  Mechanical Design  Preparation of Engineering Datasheets • Static Equipment • Rotary Equipment • Package Units  Generation of Fabrication Drawings  Manufacturer / Supplier Drawings Checking & Approvals Jan 2016 Solutions of Excellence 15

16. Detailed Engineering  Project Co-ordination & Management  Engineering Coordination  Client Interface  Project Monitoring  Critical Path Tracking  Piping Design  Piping Material Specifications  Equipment Layouts & Nozzle Orientations  Piping Layout Plans, Isometrics  Pipe Stress Analysis  Bill of Materials Jan 2016 Solutions of Excellence 16

17. Detailed Engineering  Instrument Engineering  Specs for Field Instruments  Control Panel Specification  Instrument Location Plans, Cable Layouts  Electrical Engineering  Single Line Diagrams  Specs for Transformer, PCC, MCC and Specific Items  Cable Sizing and Layouts  Lighting, Earthing Layouts  Cathodic Protection Jan 2016 Solutions of Excellence 17

18. Detailed Engineering  Civil / Structural Design & Engineering  Gradation and Earth Works  Buildings & Structures  Equipment Foundation & Pipe Racks  Procurement Engineering  Material Requisition  Technical Bid Analysis  Post Order Activities  Construction Support  Technical Review of Installation Activities  Site Supervision Jan 2016 Solutions of Excellence 18

19. Safety Studies  HAZOP  HAZID  SIL  Safety Layout Reviews  Safety Audits Jan 2016 Solutions of Excellence 19

20. Detailed Engineering  Established Systems for well-engineered Plants  Documented & Procedures in line with ISO 9001  Standardized & validated tools and applications  Engineering codes and standards  Flexible Approach  Alignment with Customer Requirements  Customer Priorities and Milestones  Adaptability to Project Changes / Improvements Jan 2016 Solutions of Excellence 20

21. Classical vs. Concurrent Engineering Jan 2016 Solutions of Excellence 21 Classical Engineering Enquiry Preparation DEC Tender & Award Concurrent Engineering FEED Package Development Detail Engineering 0 1 2 3 4 5 6 7 8 109 Time in Months Time Savings due to Concurrent Engineering FEED Package Development Detail Engineering 30-35% Savings in the Engineering Lifecycle! FEED Package Development Detail Engineering

22. Quanta’s Design Approach Jan 2016 Solutions of Excellence 22 Approach Benefits  Project Cycle:  Minimize & Control CapEx  Reduce Project Duration  Smooth & Fast Start-up  Plant Operations:  Minimize Variable Costs  Minimize Downtime  Safer & Smoother Operations  Decrease Environmental Impact Project Cost Project Phases Basic Design Detail Design Procurement Installation Startup & Commissioning Costs Incurred Costs Defined 5 - 10 % 90 - 95%

23. Strengths and Capabilities  Robust Database of over 200 projects  IT-enabled Company Knowledge System  Industry Trends and Developments  Concurrent Engineering for Consistency and Quality  Safety, Health and Environment  EPCM / PMC Experience Jan 2016 Solutions of Excellence 23 Network of Long-Term Associates

24. Strengths and Capabilities  Domestic Experience  Extensive Customer-base  Extensive Vendor / Supplier base  Repeated Projects  International experience  Key People with International Experience  International Projects Database & Work Experience Jan 2016 Solutions of Excellence 24

25. Software Packages  Process Simulation  PRO/II®: Premier Process Simulation Package  VisualFlow®: Flare Network Simulation and Analysis  INPLANT®: Plant Piping Systems Simulation and Optimization  Heat Exchanger Design & Simulation  HTRI®: Premier Heat Exchange Design & Analysis Package  Hextran® Heat Ex Network Design / Optimization  Mechanical Design  PVElite® Analysis and Design of Columns, Pressure Vessels, Heat Exchangers  Piping Design  PDS® and CADWorx®: 3D Plant Modelling, including Piping GADs, Isometrics and Bill of Materials  CAESAR II®: 3D Piping Stress Analysis  Civil Design  STAAD Pro®: 3D Structural Analysis & Design  Safety  PHA Works ® : HAZOP & HAZID Studies  Others  AutoCAD ®, MS Projects ®, 45 In-house Excel-based Proprietary Programs Jan 2016 Solutions of Excellence 25Industry-leading specialty software packages and their know-how!

26. Selected List of Projects  Over 200 Projects Completed Since Inception  Conceptual Design  Anhydrous Alcohol Technology: Bayer, Ankleshwar  Ammonia Recovery Technology: UPL, Ankleshwar  Higher Amines Separation: Diamines & Chemicals, Vadodara  Front-End Engineering Design  Specialty Amines Plants (10 nos.): AACL, Pune & Dahej  Specialty Pigment Plants (10 nos.): Heubach Colour, Ankleshwar  Chloro-Flouromethanes Facilities (15 nos.): GFL, Dahej  Hexamine & Other Facilities (3 nos.): KCIL, Vizag  Metal Extraction & Processing Facilities (9 nos.): Rubamin Ltd, Halol Jan 2016 Solutions of Excellence 26

27. Selected List of Projects  Detail Engineering  MPP Food-grade Chemicals Plant: India Malt (Lubrizol), Baroda  Plants A and H: GFL, Dahej  Specialty Fragrance Chemicals Plant: KDAC, Vadodara  Moisture Control & Dehazing Facility, MAB Refinery, KNPC  Multi purpose Specialty Chemicals Plant, Confidential  Safety Studies  Mangala Processing Terminal Phase III Expansion, Cairn Energy, Rajasthan  CDU / VDU / SGU, Essar Oil Limited, Jamnagar  Propylene Technology, Udhe, Mumbai  Canoro Resources, Jorhat Assam Jan 2016 Solutions of Excellence 27 Note: Some of the listed projects have been executed under the previous banner

28. Selected Clients 28

29. Key Personnel Outline Manoj Joshi, Advisor  B.E. Chemical Engineering, IIT Kanpur, 1972  40+ years in Process Design, Development & Senior Management at EIL  Developed various Oil & Gas, Refinery facilities in India & Abroad Akalank Kothari, Director  M.S. Chemical Engineering, Texas Tech Univ., 1981  Over 30 yrs Experience in Process Engineering for Hydrocarbons, Chemicals & Fertilizers  Leadership experience with Alpha Projects, Haldor Topsoe & John Brown Mohan Limaye, Director  B.E. Electronics Engineering, Institute of Electronics and Telecommunication, 1974  Over 40 years Experience in Engineering, Project Mgmt & Organizational Leadership  Leadership positions at multinationals like Jacobs Engineering, SNC Lavalin Pramod Dixit, VP Engineering  B.E. Mechanical Engineering, University of Roorkee, 1974  Over 35 years Experience in Design and Engineering for Oil & Gas and Refineries  Work Experience with EIL, L&T Chiyoda and Essar Engineering Jan 2016 Solutions of Excellence 29

30. Key Personnel Outline Amar Panchwadkar, Head – Projects & Process  B.E. Chemical Engineering, LIT Nagpur, 1987  Nearly 30 years’ experience in Engineering and Projects for Chemicals & Hydrocarbons  Work Experience with Praj, Wood Group (UK) Nitin Gole, Dept Head, Process  M.E. Chemical Engineering, M.S. University, 1991  Nearly 25 years’ experience in Process Engineering in Oil & Gas, Refinery & Fine Chemicals  Work Experience with Alpha Projects and GTC Technologies (Houston, USA) Arvind Shahjapurkar, Dept Head, Piping  B.E. Mechanical Engineering, Pune University, 1993  Over 20 years’ experience in Piping Engineering in Oil & Gas, Refinery & Chemicals Industries  Work Experience at L&T, SNC Lavalin Avaneesh Chaudhary , Dept Head, Electrical & Instrumentation  B.E. Electrical Engineering, Gujarat University, 1976  35+ years Experience in Electrical Engineering, Projects and Commissioning  International Experience in the Gulf Jan 2016 Solutions of Excellence 30

31. Key Personnel Outline Binod Jaiswal, Dept Head, Civil / Structural  B.E. Civil Engineering, REC- Bhopal, 1970  40+ yrs experience in Civil / Structural design of Fertilizer, Chemicals, Oil & Gas Facilities  Work Experience with companies like PDIL, Udhe and SNC Lavalin Bhupendra Devani, Dept Head, Projects  B.E. Chemical Engineering, MS University, 1991  25+ yrs experience in Process Design and Project Management  Work Experience with companies like Jacobs, Alpha Projects Mukund Chiplunkar, Safety Consultant  B.E. Chemical Engineering, IIT (Mumbai), 1975  Over 35 years Experience in Design and Engineering  Over 12 years with EIL and 20+ yrs of International Experience in Gulf region Jan 2016 Solutions of Excellence 31

32. Summary  Skilled, Knowledgeable & Professional Team  Industry-leading Software Tools  Established Quality Standards and Procedures  Flexible Approach  Concept to Commissioning Responsibility  Uniquely Positioned to Serve the Market Jan 2016 Solutions of Excellence 32

33. Path Forward Jan 2016 Solutions of Excellence 33

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