Present Work Order

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Information about Present Work Order

Published on May 15, 2008

Author: muhammadraffani

Source: slideshare.net

TUGASAN 1 KUMPULAN 1 JURUSAN MM L 3 OLEH ADVANCE SKILL TRAINING INSTITUTE OF SEPANG (IKTBN) (MINISTRY YOUTH AND SPORT) BANDAR BARU SALAK TINGGI, 43900 SEPANG, SELANGOR, MALAYSIA

PROFAIL AHLI KUMPULAN 1

PENGENALAN Selenggaraan bermaksud segala bentuk aktiviti –aktiviti penjagaan seperti melaras ,membersih,melincir,mengecat,dan sebagainya yang melakukan bertujuan untuk memastikan sesebuah peralatan mesin dan bangunan itu sentiasa berada dalam keadaan yang membolehkan ia digunakan dengan baik dan berkesan.Jenis- jenis penyelenggaraan mengikut aktiviti-aktiviti yang menyeluruh penjagaannya dan masih memerlukan menyelenggaraan secara berkala (harian ,mingguan,bulanan dan tahun) supaya ianya boleh beroperasi dengan memuaskan dan dapat memanjangkan jangka hayat sesebuah peralatan itu.

MESIN : TURNING MACHINE NO :01

MESIN : TURNING MACHINE NO :01 SPESIFIKASI CAPASITIES NH22 NH26 HEIGHT OF CENTRES MM220 260 TYPE OF BED STRAIGHT STARIGHT STANDART OPTICAL STRAIGHT WITH REMORABLE BRIDGE PIECE SWING OVERBED MM500 575 SWING CARRIAGE WINGS MM480 545 SWING OVER CROSS SLIDE MM270 350 SWING IN GAB MM720 800 HIDTHOFT GAB IN FRONT OF FACE PLATE OPTICAL BED WIDTH OF BED 415 DISTANCE BETWEEN CENTRES 1000,1500,2000,AND,3000 HEADSTOCK SPINDLE NOSE/BORE STANDART A2-6/53MM OPTIONAL A1-6/53CAMLOCK-6/53MM A1/A2 8/80 CAMLOCK 8/80MM A1/A2 11/80 CAMLOCK 11/80 SPINDLE SOCKET STANDART MCTRC 60/53 MAL BORE TAPER OPTIONAL ASA 350/80 MM BORE SPEED RANGE STANDART 16FROM 2040 FOR WARD AND 8 FROM 60-2375 REVERSE OPTIONAL 16FROM 20-1020 FORWARD AND 8FROM 30-1185 REVERSE

MESIN : TURNING MACHINE

NO :01

SPESIFIKASI

CAPASITIES NH22 NH26

HEIGHT OF CENTRES MM220 260

TYPE OF BED STRAIGHT STARIGHT

STANDART OPTICAL STRAIGHT WITH REMORABLE

BRIDGE PIECE

SWING OVERBED MM500 575

SWING CARRIAGE WINGS MM480 545

SWING OVER CROSS SLIDE MM270 350

SWING IN GAB MM720 800

HIDTHOFT GAB IN FRONT

OF FACE PLATE OPTICAL BED

WIDTH OF BED 415

DISTANCE BETWEEN CENTRES 1000,1500,2000,AND,3000

HEADSTOCK

SPINDLE NOSE/BORE STANDART A2-6/53MM

OPTIONAL A1-6/53CAMLOCK-6/53MM

A1/A2 8/80 CAMLOCK 8/80MM

A1/A2 11/80 CAMLOCK 11/80

SPINDLE SOCKET STANDART MCTRC 60/53 MAL BORE

TAPER OPTIONAL ASA 350/80 MM BORE

SPEED RANGE STANDART 16FROM 2040 FOR WARD AND

8 FROM 60-2375 REVERSE

OPTIONAL 16FROM 20-1020 FORWARD AND

8FROM 30-1185 REVERSE

FEEDS AND THREADS FEED RANGE LONGITUDINAL MM/REV 60FROM 0.04 - 2.24 FEED RANGE MM/REV 60FROM 0.02 – 1.12 (INDICATED FEED 27 NOS) LEAD SCREW PITCH MM 6 MCRTIC MM 48 FROM 0.5 – 28 INCH THREADS TPI 60 FROM 56-1 MODULE THREADS MM 40 FROM 0.25 – 14 DIAMETER PITCH OPTINAL 112 – 2 CARRIAGE CROSS SLIDE TRAVEL MM 300 TOP SLIDE TRAVEL MM 150 TOOL SHANK SIZE MMXMM 25 – 25 TAILSTOCK SLEEVE DIAMETER /TAPER MM 90/MT5 SLEEVE TRAVEL MM 200 GENERAL POWER OF MAIN MOTOR STANDART SPEED RANGE KW 11 OPTIONAL SPEED RANGE KW 5.5 COOLANT PUMP MOTOR KW 0.1 DISTANCE BETWEEN CENTRE MM 1000 1500 2000 3000 WEIGHT NETT(APPROX) NH22 KGS 2230 2430 2750 3150 NH26 KGS 2300 2500 2820 3230

FEEDS AND THREADS

FEED RANGE LONGITUDINAL MM/REV 60FROM 0.04 - 2.24

FEED RANGE MM/REV 60FROM 0.02 – 1.12

(INDICATED FEED 27 NOS)

LEAD SCREW PITCH MM 6

MCRTIC MM 48 FROM 0.5 – 28

INCH THREADS TPI 60 FROM 56-1

MODULE THREADS MM 40 FROM 0.25 – 14

DIAMETER PITCH OPTINAL 112 – 2

CARRIAGE

CROSS SLIDE TRAVEL MM 300

TOP SLIDE TRAVEL MM 150

TOOL SHANK SIZE MMXMM 25 – 25

TAILSTOCK

SLEEVE DIAMETER /TAPER MM 90/MT5

SLEEVE TRAVEL MM 200

GENERAL

POWER OF MAIN MOTOR

STANDART SPEED RANGE KW 11

OPTIONAL SPEED RANGE KW 5.5

COOLANT PUMP MOTOR KW 0.1

DISTANCE BETWEEN CENTRE MM 1000 1500 2000 3000

WEIGHT NETT(APPROX) NH22 KGS 2230 2430 2750 3150

NH26 KGS 2300 2500 2820 3230



MESIN : TURNING MACHINE NO :01

WORK ORDER (NAMA SENDIRI) MAINTENANCE ENGINEER EN.KARIM BIN RAHMAN (MAINTENANCE HEAD DEPARMENT) PROJECT APPROVED BY: RM 950.00 RM 500.00 RM 450.00 ESTEEMED ACTUAL TOTAL MATERIAL LABOUR COST DATE:26.2.2005 BY:EN.YUSUF BIN IBRAHIM POSTED TO EQUIPMENT RECORD CARD: REFER TO STORE DEPARMENT REQUESTED BY: (NAMA SENDIRI) DATE COMPLETED: 4.3.2005 DATE WANTED: 28.2.2005 DESCRIPTION OF WORK: MENUKAR BEARING. EQUIPMENT / MACHINE : TURNING MACHINE CODE / SERIES NO : M 0177218408 LOCATION : TOOL & DIE LAB NO:01 DATE:25.2.2005 WORK ORDER

METERIAL AND LABOUR ESTIMATE START TIME: (ISNIN) 28.2.2005 TOTAL HRS: 17/1 MACHINE 15 2 5 1 3 2 BERSIHKAN STRAINER DAN FILTER. BERSIHKAN PUMP DAN STRAINER PADA APRON 1 2 TOTAL HRS HOURS MAIN POWER CRAFT DESRIPTION COUNTER B. LABOUR REQUIRED TOTAL: RM 500.00 RM 500.00 1 RM 500.00 1 BEARING AMOUNT UNIT PRICE/QTY QUANTITY DISCRIPTION A. MATERIAL REQUIRED METARIAL AND LABOUR ESTIMATE

PLANNING CHART DATE : 28.2.2005 MODEL:TURNING MACHINE NO .MESIN:01 MON TUE WED THU FRI CLEAN CHECK CONDITION CHECK CHECK CHECK CHECK HEADSTOCK GEAR PUMP& HYDRAULIC SYSTEM QUADRANT AND FEED BOX CARRIAGE AND COMPOUND SLIDE BED & BED FITTING / TAILSTOCK / TEST 1. 2. 3. 4. 5. 1500 1400 1300 1200 1100 1000 0900 0800 TIME DAY DESCRIPTION OF WORK PART /EQUIPMENT NO

DAILY WORK SHEET MODEL: TURNING MACHINE NO .MESIN: 01 (NAMA SENDIRI) 1100 0800 Clean check condition APPROVED BY REMARKS ACTUAL TIME FOR COMPLETE ACTUAL TIME FOR START DISCRIPTION OF WORK TO: MAINTENANCE HEAD DEPARMENT DATE: REFER TO PLANNING CHART(MONDAY 28.02.2005) EQUIPMENT/MACHINE: TURNING MACHINE. CODE/SERIES NO: 01/M 0177218408 CALIBRATION

TO: EN.KARIM B. RAHMAN FROM: (NAMA SENDIRI) DATE: 5 MARCH 2005 PART A(EQUIPMENT INFORMATION) PART B(MAINTENANCE PROGRESS) MAINTENANCE REPORT 26/2/2005 -getaran dan bising pada spindle. -bearing rosak perlu diganti baru. TOOL & DIE LAB M 0177218408 TURNING MACHINE DATE REPORT MACHINE FAILURE LOCATION CODE/SERIES EQUIPMENT/ MACHINE 4.02.2005 28.02.2005 RM 500.00 RM 450.00 BEARING CHECK CONDITION TURNING MACHINE DATE FINISH DATE TO START COST OF MATERIAL COST OF LABOUR SPARE PART USED REPAIR METHOD EQUIPMENT/ MACHINE

MACHINE/EQUIPMENT: TURNING MACHINE MACHINE NUMBER: 01 DEPARMENT: TOOL & DIE LAB PREPARE BY: CHECK BY: HISTORY CARD -CHECK FUSE. -ELECTRIKAL PROBLEM. -REPLACE FUSE. - CHECK BEARING (LOOSE). - ADJUST THE BEARING -MAIN MOTOR CANNOT START. -VIBRATION AT THE SPINDLE(BEARING) 3 FEB 05 28 FEB 05 REMARKS ACTION TAKEN / REPAIRING DATE TIME

OPERASI PELINCIRAN HARIAN 1. Periksa paras minyak pada unit headstock di A 2. Periksa pengedara minyak pada unit feedbox di B pengedaran minyak berlaku jika ada pancutan minyak pada sight glass di B. 3. Jika tiada pancutan minyak,isiskan minyak mobil dte 24(light oil)pada 1.kuantiti minyak yang diperlukann 30 liter. 4. Periksa paras minyak pada unit saddle di C. 5. Periksa pengedara minyak pada unit apron di D.pengedaran minyak berlaku jika dad pancutan pada sight glass di D. 6. Jika tiada pancutan minyak,isikan minyak mobil dte 26(heavy-medium) pada 3,kuantiti minyak adalah yang diperlukan sebanyak 2 liter. 7. Lakukkan pelinciran pada 5 di unit tailstock,pada 6 di unit top slide,pada 7 unit end bearing dan pada 8 di unit chasing dial. SENARAI PERALATAN T pengikat mata alat. T pengikat benda kerja. Pengikat pemegang mata alat. Revolving center. Sepana cincin 30/32. Box spanner 16/17. Box spanner 18/19 Drill chuck Chuck key 10.Oil gun 11.Common spanner. 12.Sleeves.size 13.Drift 14.Plastic mallet 15.Cooper mallet 16.Allen key size 14 mm

OPERASI PELINCIRAN BULANAN Bersihkan strainer dan filter pada tangki utama. Bersihkan pam dan strainer pada apron. OPERASI SETIAP 3 BULAN SEKALI -Buangkan minyak pada 2. -Isikan minyak dte 24 sebanyak 30 liter di 1. OPERASI SETIAP 6 BULAN -Buangkan minyak pada 4. -Isikan minyak dte 26 sebanyak 2 liter di 3.

Dengan adanya sistem penyelenggaraan yang berkesan sedikit sebnayak dapat memanjangkan jangka hayat sesuatu peralatan atau mesin itu,ia juga membantu melicinkan lagi kecemerlangan tahap-tahap operasi,mengurangkan kemalangan yang bakal berlaku dan tahap operasi pemeriksaan di setiap pusat dapat dimaksimakan.Kerosakan alat juga dapat dikurangkan yang secara langsung melibatkan permintaan alat-alat ganti peralatan yang kurang. KESIMPULAN

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