nanocomposites intro 2007

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Information about nanocomposites intro 2007

Published on January 11, 2008

Author: Michelangelo


Samuel Roberts Noble Electron Microscopy Laboratory:  Samuel Roberts Noble Electron Microscopy Laboratory 770 Van Vleet Oval University of Oklahoma Norman, OK 73019-6131 Voice: 1-405-325-4391 FAX: 1-405-325-7619 URL: Faculty and Staff of the SRNEML:  Faculty and Staff of the SRNEML Dr. Scott D. Russell, Ph.D., Director NML and Professor of Botany & Microbiology, email: Dr. Preston Larson, Ph.D., Research scientist, email: Greg Strout, M.S., TEM specialist, email: All are at the SRNEML phone #: 325-4391 Transmission Electron Microscopes (3 mm grid) JEOL 2010 (Pending) – FEG (field emission) – molecular resolution JEOL 2000 – LaB6 – 200 KV for physical & biological samples Zeiss 10 – Tungsten filament – 100 KV for biological samples Scanning Electron Microscopes JEOL JSM 880 High Resolution – small samples (1 x 1 x 3 mm) Zeiss 960 Digital SEM – larger samples (a few cm3) Major Equipment Available What Can You See….:  What Can You See…. Types of Microscopy :  Types of Microscopy Electromagnetic lenses Glass lenses Direct observation Video imaging (CRT) Slide5:  Comparison of LM and TEM Light has different speeds in different mediums (refraction) Light bends due to refraction Charged electrons bend due to magnetic field Formed by transmitted light Formed by transmitted electrons impinging on phosphor coated screen Both glass and EM lenses subject to same distortions and aberrations Glass lenses have fixed focal length, change objective lens to chang mag., move objective lens closer to or farther away from specimen to focus EM lenses to specimen distance fixed, focal length varied by varying current through lens Light wavefront moves in a straight line while electrons move in helical orbits, EM lenses change trajectory but no huge change in electron velocity Glass Lenses Image EM Lenses Image Light Source Electron Source Transmission Electron Microscopy:  Transmission Electron Microscopy Configured for conventional imaging in the biological sciences and other simple specimens Robust and simple to operate (in comparison) Monostable switch controls hysteresis Measured stability of magnification ±1% Magnification range X100 to 200,000 3.4 Ångstrom resolution (point to point) Microscope used for student instruction Conventional 100 KV instruments are now ~$200,000 ZEISS 10A conventional transmission electron microscope (100,000 volts) Transmission Electron Microscopy:  Transmission Electron Microscopy magnification: X 50 to X 1,000,000 1.4 Ångstom resolution (LaB6 source) backscattered and secondary electron detectors Gatan Digi-PEELS Electron Energy Loss Spectrometer, software and off axis imaging camera Kevex Quantum 10 mm2 X-ray detector (detects elements down to boron), with spatial resolution to as little as 20 nanometers (on thin sections) IXRF X-ray analyzer with digital imaging capability, X-ray mapping, feature analysis and quantitative software. Gatan Be double-tilt analytical holder for quantitative X-ray work Gatan cryo-TEM specimen holder (to -150°C) $700,000 as currently configured at current prices JEOL 2000-FX intermediate voltage (200,000 volt) scanning transmission research electron microscope (configured for both biological and physical sciences specimens) JEOL 2010-F intermediate voltage (200,000 volt) field emission high resolution scanning transmission research electron microscope:  JEOL 2010-F intermediate voltage (200,000 volt) field emission high resolution scanning transmission research electron microscope Magnification: X 50 to X 1,000,000 High resolution field emission gun (FEG) source producing coherent electron beam Planned Gatan GIF and Electron Energy Loss Spectrometer (EELS) Planned X-ray detector (detects elements to boron), spatial resolution to as little as 20 nm (on thin sections) Specified res: ~1.2 Å Other cool stuff Planned acceptance date: Fall 2007 Scanning Electron Microscopy:  Scanning Electron Microscopy magnification: X 10 to X 300,000) 30 Ångstrom resolution (approximate) OXFORD Link Pentafet X-ray analyzer with IXRF software imaging capability, feature analysis and quantitative software. digital images are usually acquired through a PC interface ZEISS DSM-960A scanning electron microscope – filament e- source Scanning Electron Microscopy:  Scanning Electron Microscopy magnification: X 10 to X 300,000) 15 Ångstrom resolution (LaB6 source) backscattered electron detector, transmitted electron detector, electron channelling imaging Double-tilt analytical holder with picoammeter for quantitative X-ray work Kevex X-ray analyzer with IXRF software and digital imaging capability available Equipped for x-ray feature analysis, mapping and quantitative analysis Film support using sheet film or Polaroid is available, but most users opt for digital images CDs and sleeves are provided per each session $300,000 current value JEOL JSM-880 high resolution SEM – LaB6 electron source Slide14:  Overview of a model TEM: Zeiss 10A Vacuum System Electron Optics Column Control and Display Consoles The main components of a transmission electron microscope are: Slide15:  Vacuum System Low Vacuum Pumps High Vacuum Pumps Vacuum Gauges Valves Water Cooling Schematic of Zeiss 10A Vacuum System Slide16:  Electron Optics Column Electron Beam Generation Produces electrons and accelerates them toward specimen at HV Electromagnetic Lenses Condenser Lens (2) Condenses electrons into nearly parallel beam (controls spot size, and brightness or intensity) Objective Lens Focuses beam that has passed through specimen (primary and scattered) and forms a magnified intermediate image. Focusing accomplished by varying current through lens Intermediate Lens Allows higher mags, more compact, shorter column, no distortion Projector Lens Magnifies a portion of the first image to form the final image Stigmators Used to adjust the shape of the beam (circular) Caused by lens imperfections, aperture contamination, etc. Gun Alignment Deflector Coils Slide17:  Electron Optics Column, cont. Apertures Spray or Fixed Provide contrast Movable Depending on the aperture, can control brightness, resolution (balance diffraction versus spherical aberration), contrast, depth of field Specimen Holder/Airlock Viewing Area Fluorescent Screen Binoculars Column should be vibrationally isolated Biological Specimen Preparation:  Biological Specimen Preparation Emphasizing ultramicrotomy Slide19:  Killing & Fixation - Death; Molecular stabilization Dehydration Infiltration Embedding & Polymerization Sectioning - Chemical removal of H2O - Replace liquid phase with resin - Make solid, sectionable block - Ultramicrotome, mount, stain Overview of Biological Specimen Preparation Technology of Sectioning:  Technology of Sectioning Ultramicrotome Knife Selection Specimen Preparation Sectioning Mounting Grids Staining A Few Sectioning Artifacts Slide21:  Porter-Blum MT2B ultramicrotome by Sorvall (ca. mid-1960s-1980) Simple belt device drives the microtome arm in MT2 MT2B has adjustable duration and speed in the return stroke (much more complex) Limited movement possible in the fluorescent bulb Highly adjustable stage and specimen chuck, but all with spring locks rather than verniers making fine adj hard Locks on microscope used rather than screws (also awkward) Mechanical advance system Slide22:  Reichert Ultracut Ultramicrotome All adjustments are on viernier set screws facilitating fine adj Lighting with above and sub-stage lamps Mechanical advance with thick sectioning settings Water bath controls Fine control of speed and duration of cut and return cycle Future models had innovations for serial sectioning Slide23:  RMC MT-6000 Ultramicrotome Slide24:  RMC MT-6000 Ultramicrotome with FS-1000 Cryo-attachment Knives:  Knives Razor blades did not last long Took hours of honing to achieve translucence Edge gone after one section Glass knives More durable and can be made easily Inexpensive Edge may last over 60 sections Diamond knives Expensive and fragile Requires highly skilled user (no room for error) Edge may last for years depending on user & cleanliness Slide26: Slide27:  Glass Knife Boat Slide28:  sharpness durability Good for ultrathin sectioning Good for thick sectioning Glass spur Edge defects (not suitable for sectioning) Glass Knife Characteristics Wallner stress line Slide29: Caring for diamond knives: Slide31:  Sections of varying thicknesses as indicated by Sorvall interference colors (right). Image (left) is from Interference reflection angle from Sjöstrand (1967) Estimating Thickness Physical Sciences Specimen Preparation:  Physical Sciences Specimen Preparation - general techniques for materials sciences Direct lattice resolution in polydiacetylene single crystal showing (010)lattice planes spaced at 1.2 nm. Physical Sciences Specimen Preparation:  Physical Sciences Specimen Preparation - general techniques for materials sciences Direct lattice resolution in polydiacetylene single crystal showing (010)lattice planes spaced at 1.2 nm. Technology of specimen preparation:  Technology of specimen preparation Coarse preparation of samples: Small objects (mounted on grids): Strew Spray Cleave Crush Disc cutter (optionally mounted on grids) Grinding device Intermediate preparation: Dimple grinder Fine preparation: Chemical polisher Electropolisher Ion thinning mill PIMS: precision milling (using SEM on very small areas (1 X 1 μm2) PIPS: precision ion polishing (at 4° angle) removes surface roughness with minimum surface damage Beam blockers may be needed to mask epoxy or easily etched areas Each technique has its own disadvantages and potential artifacts Slide35:  Williams & Carter, 1996, Fig. 10-3 Grid selection:  Grid selection Williams & Carter, 1996, Fig. 10-2 Specialized grids include: Bar grids Mixed bar grids Folding grids Slot grids Hexagonal grids Mesh is designated in divisions per inch (50 – 1000) Materials vary from copper and nickel to esoteric selections (Ti, Pt, Au, Ag etc.) based on various demands These are available from routine TEM suppliers – coated or not. 90° Wedge specimen:  90° Wedge specimen Williams & Carter, 1996, Fig. 10-17 The 90°-wedge specimen: Prethin to create 2-mm square of the multilayers on a Si substrate. Scribe Si through surface layers, turn over, and cleave. Inspect to make sure the cleavage is clean, giving a sharp 90° edge, reject if not. Mount 90° corner over edge of hole in Cu slot grid and insert in TEM. Note two different orientations are available from single cleavage operation. Cross sectional views:  Cross sectional views Williams & Carter, 1996, Fig. 10-12 Cross sectional views of reasonably thin sliceable materials: Sheet sample is cut into slices and stacked with spacers placed to the outside Sandwiched materials are mounted in slot and glued together for support Material is observed in TEM Sandwiching techniques:  Sandwiching techniques Williams & Carter, 1996, Fig. 10-18 Cross sectional preparation technique for layered specimens: Etching of a multilayer sample. Etch away most of the sample, leaving a small etched plateau. Mask a region < 50 nm across. Etch away the majority of the surrounding plateau. If this thin region is turned 90° and mounted in a specimen holder. Interface is viewed parallel to electron beam. Window polishing:  Window polishing Williams & Carter, 1996, Fig. 10-2 Procedures for performing window polishing of conductive sheet materials: A sheet of the metal1 cm2 is lacquered around the edges and made anode of an electrolytic cell. Initial perforation usually occurs at the top of the sheet. Lacquer is used to cover the initial perforation and sheet is rotated 180°. Thinning continues to ensure that final thinning occurs near the center of the sheet. If final edge is smooth rather than jagged it is probably too thick. Lithographic masking:  Lithographic masking Williams & Carter, 1996, Fig. 10-19 Lithographic techniques applied to thinning a multi-layer specimen: Unthinned sample is shown with a grid of Si3N4 barrier layers evident. Etching between barrier layers produces undercutting down to the implanted layer, producing uniform layer ~10 μm thick. Further thinning with different solution produces large areas of uniformly thin material. Si3N4 grid supports remaining unthinned regions. Disc punch / drill:  Disc punch / drill Disc of 3 mm diameter is cut from raw “bulk” specimen Heating plate is provided for gluing specimens Rough polishing proceeds to a thickness of ~100 μm or so Rim provides a gripping area imparting structural rigidity to the specimen Pressure meter provides a guide to how cutting proceeds Samples from this step are often differentially ground in the center in a “dimple grinder” Dimple grinder:  Dimple grinder Grinding wheel provides thin center and durable rim Pressure, speed, and depth of grinding can be selected by controls Stop at several μm thickness Dimple grinding of 3 mm discs is usually preparative to another more precise method of thinning, such as ion milling, chemical or electropolishing. Chemical polishing:  Chemical polishing Williams & Carter, 1996, Fig. 10-5 Chemical polishing procedure: This device is gravity fed. Punched 3 mm specimen is suspended in meniscus of etchant. Etchant flow is started. Progress in etching specimen is monitored by illuminating glass tube. Light in glass tube and etchant acts as a fiber optic source Specimen transparency is viewed in mirror. Unidirectional polishing in this design Design could, if needed, be redesigned for bidirectional etching. Gravity-fed & twin-jet electropolishing:  Gravity-fed & twin-jet electropolishing Williams & Carter, 1996, Fig. 10-7 Gravity-fed one surface electropolisher (left), which uses reservoir as cathode. Twin-jet electropolisher uses specimen as conductor (above). Electropolishing:  Electropolishing Williams & Carter, 1996, Fig. 10-6 Electropolishing curve showing the increase in current between the anode and the cathode as the applied voltage is increased. Polishing occurs on the plateau, etching at low voltages, and pitting at high voltages. Ideal conditions for obtaining a polished surface require the formation of a viscous film between the electrolyte and the specimen surface. Slide47:  TEM sample preparation using the method of electrochemical polishing. Best results were obtained using 30% HNO3 in CH3OH at temperature of -200 C and a voltage of 15-20 V. This method was used because of the larger amounts of transparent area compared with ion beam milling. Ion mill schematic:  Ion mill schematic Williams & Carter, 1996, Fig. 10-8 Schematic diagram of an ion-beam thinning device: Ar gas bleeds into the partial vacuum of ionization chamber 6 keV potential creates beam of Ar ions on rotating specimen Either one or both guns may be selected Rotation speed and angle may be altered Progress in thinning is viewed using a monocular microscope & back lighting. Specimen may be cooled to LN2 temperatures. Perforation is detected by penetration of ions through specimen. Gatan Dual Ion Thinning Mill:  Gatan Dual Ion Thinning Mill General ion milling procedure: Sample bombarded by an argon or iodine plasma. Bombardment dislodges atoms from specimen surface. Preparation is terminated when specimen is thin enough to see through or perforated. Layers of 1 to several atoms of thickness are observed in TEM. Can be adapted for en face thinning and for cross sectional views. Milling speed is controlled by: (1) specimen current, (2) plasma density (partial vacuum & gas concentration), (3) type of plasma (argon or iodine gas), (4) specimen angle, (5) milling temperature (LN2 dewars can be used), (6) ion guns (one or both) activated and (7) time. Intervention often needed: to adjust specimen current as specimen thinning proceeds. Laser cut-off device: is provided to terminate milling once a selected intensity of light passage is reached. Gatan Dual Ion Thinning Mill:  Gatan Dual Ion Thinning Mill Laser terminator Rotation Argon tank Elapsed time Gun current Bias voltage Specimen current Microscope viewer Specimen port Vacuum meter Mill controls Ion mill selector Epoxy mounting:  Epoxy mounting Williams & Carter, 1996, Fig. 10-10 Epoxy mounting of sectioned specimens prepared by thinning: Sequence of steps for thinning particles and fibers. Materials are first embedding them in epoxy 3 mm outside diameter brass tube is filled with epoxy prior to curing Tube and epoxy are sectioned into disks with diamond saw Specimens are then dimple ground and ion milled to transparency Artifacts in Phy Sci specimens:  Artifacts in Phy Sci specimens Artifacts in Phy Sci specimens:  Artifacts in Phy Sci specimens EP: electropolished; UM: ultramicrotomed; CD: controlled dimpling; R: extrac-tion replication; IT: ion thinned; TP: tripod polish; C: cleavage (grinding, crush-ing). Slide54:  Williams & Carter, 1996, Fig. 10-3 References:  References Book resource: Williams DB, Carter CB (1996). Transmission Electron Microscopy. I. Basics. Specimen preparation (Chapters 10) Plenum Press, New York, pp 155-173.

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