LOTO - Lee afft

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Published on July 24, 2009

Author: helenacec

Source: authorstream.com

Lockout/Tagout Awareness : Lockout/Tagout Awareness Lockout Procedures And Equipment Five Main Causes of injuries preventable by Lockout/Tagout : Five Main Causes of injuries preventable by Lockout/Tagout Failure to stop equipment Failure to disconnect from power source Failure to dissipate (bleed, neutralize) residual energy Accidental restarting of equipment Failure to clear work areas before restarting Lockout : Lockout Lockout is required by OSHA to protect employees from release of hazardous energy. Any employee possibly exposed must be trained as an “affected employee” Anytime turning it off is necessary to be safe, must be locked out as well Definitions : Definitions Authorized Employee - one who locks out machines or equipment in order to perform the servicing or maintenance on that machine or equipment. Could be an operator, sales rep, maintenance person, engineer, or anybody else Definitions, cont. : Definitions, cont. Affected Employee - machine operator or other person who works in an area in which servicing or maintenance is being performed who will not work on or help work on machine. Needs only to know what lockout is, and to “leave it alone” Definitions, cont. : Definitions, cont. Energy Isolating Device - A mechanical device that physically prevents the transmission or release of energy. Energy Control Procedure - General or machine-specific instruction on how to lock out machines. Typical Hazardous Energy Sources : Typical Hazardous Energy Sources Electrical Live parts Stored in Capacitors Mechanical Moving parts Flywheels Thermal Steam, Fuels, Electric Chemical Reactions Potential Pressure Hydraulic Pneumatic Vacuum Steam Springs Gravity Other Types of Lockout Devices : Types of Lockout Devices Plug Locks Ball Valve Lockouts Gate Valve Lockouts Group L/O Hasps Circuit Breaker Locks Chains and other useful devices Removal of Lockout : Removal of Lockout Ensure equipment is safe to operate Safeguard all employees Remove lockout/tagout devices. Except in emergencies, each device must be removed by the person who put it on. Last to take off lock notifies affected employees etc. Special Situations : Special Situations Servicing lasts longer than one shift. Contractors performing service or maintenance Worker who applied lock is not available Details : Details Never attempt lockout/tagout procedures unless you have been trained and authorized by your employer Never try to remove a lockout device, even when you really need to use a machine…. Contact a manager and leave the lock in place. Quiz : Quiz 1. The LOTO standard is designed to block the flow of energy to a piece of equipment. True or False 2. Types of LOTO devices include _______, _______, and _______. 3. An authorized employee is one who _________ or _________ the equipment. 4. If a safety device is removed from a piece of equipment, LOTO is not required. True or False Quiz (cont.) : Quiz (cont.) 5. Typical energy sources found on equipment include: _______, _______, and _______. 6. Affected employees are those who operate or work around a piece of equipment. True or False 7. Locks should always stay on the equipment during a shift change. True or False Quiz Answers : Quiz Answers 1. True. It should block the flow of energy and provide a means of warning. 2. Types of LOTO devices include locks, blocks, chains, hasps, wheel valve covers and ball valve covers. 3. An authorized employee is one who services or maintains the equipment. 4. False. LOTO is required when a safety device is removed, an employee is in harms way or when employees are exposed to hazardous energy. Quiz Answers (cont.) : Quiz Answers (cont.) 5. Typical energy sources include: electricity, hydraulics, pneumatics, steam, thermal, chemical and gravity. 6. True. Affected employees are those who operate or work around the equipment. 7. False. Locks should be removed during shift change and the shift coming on duty should place their locks on the equipment.

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