Published on March 9, 2014
Kaizen Blitz: Projects Line Packing Alan Magner Thursday 25th August, 2011 Contact: firstname.lastname@example.org
Agenda 1-day event to improve safety & housekeeping in the Projects Line packing area Target Improve the housekeeping at the Projects so the walkways will always be kept clear Involved Maria Santa, Borka Todorovic, Disco, Zhi Hui Zhu Results Walkways are kept clear All pallets have a designated place, and are kept in their place
Before After Problem Statement Walkway for people & forklifts was restricted by trolleys and by pallets of inventory Action 1 day kaizen blitz to improve safety – using 5S principles to improve housekeeping and improved workflow, and employee engagement to sustain the changes
Before: no access to racks After: Storage for cardboard inventory Problem Statement pallets of cardboard for packing are blocking racks of inventory Future plan to remove racks – new location needed for cardboard Action Re-located safety bollards – cardboard now closer to point-of-use – cardboard pallets have a dedicated place
After: Dedicated place for finished goods After: Dedicated place for empty pallets Problem Statement Pallets of finished produced faster than can be collected by warehouse Not enough space for pallets of finished goods Action Dedicated place for finished goods (6 pallets) – location supports future process changes Dedicated place for empty pallets (8 pallets)
Before: Space not utilised well After: Dedicated place for finished goods Problem Statement Limited space at end of projects line Large numbers of pallets (cardboard, finished goods, empty pallets) – all need a location Action Simple, quick, low-cost change No compromise in safety standards by moving bollards Inventory closer to point-of-use
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