Published on March 9, 2014
Kaizen Blitz: 5S on Salvagnini machine Alan Magner Monday 14th November, 2011 Contact: firstname.lastname@example.org
Agenda 1-day event to improve housekeeping at the Salvagnini in the Sheet Metal Shop Target Improve the housekeeping of tools to improve productivity and reduce risk of damage to tools & equipment Involved Nigel Welsh, John Shiu, Ariel Calderon, Dung Nguyen Results All tools have a designated place, and are kept in their place Reduced risk of damaged tools & equipment Reduced frustration across shifts
Before After Problem Statement Lost time searching for tools Risk of missing tools being left inside Salvagnini – possible maintenance expense CLAs are expensive precision tools – risk of damage in storage Frustration in team across shifts – caused by poor housekeeping Action 1 day kaizen blitz to improve safety – using 5S principles to improve housekeeping and employee engagement to sustain the changes
Before: where are the tools? After: Shadow boards Problem Statement Tools are stored in cabinet, no clear organisation of tools – takes time to find Tools have been left inside Salvagnini – poor housekeeping Action Shadow boards attached to trolley – tools located at point-of-use, and efficient use of space Easy to see when all tools have been returned and not left inside machine
Before: Precision Tools at risk of damage After: Dedicated storage to protect CLAs Problem Statement CLAs are precision tools for inside Salvagnini – risk of damage when stored in tote bin Damaged CLAs can cause quality problems & machine performance Action Standardised storage of all 8 CLAs to give each one a secure storage place Standardised storage of spot-welding consumables
After: Space utilised well After: Tools labeled on shadow boards Problem Statement Clutter removed from workspace – improved visuals for tool storage Tools stored at point of use – efficient for operators Action Simple, quick, low-cost change Ideas have spread to other areas – Amada machine operators have designed own shadow boards – standardised across 2 machines and 2 shifts
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