Published on December 20, 2008
THE GAS RECOVERY SYSTEM Emerging Green Technology RAIL TANK CARS THE GRS: The Gas Recovery System Advantage The GRS offers its patented cryogenic technology to the Rail GAS RECOVERY SYSTEM industry. This new emerging technology and its recovery, reclamation, and cleaning capabilities will surpass the current, Improves RCRA Cleaning Methods out dated or single commodity abatement systems especially Reduces VOC Flaring & Emissions the cost-intensive steam cleaning process. The GRS multiple Supports HRVOC New Regulations products versatile handling capabilities will upgrade rail tank car cleaning facilities to a new efficiency level. The GRS process recovers and reclaims (VOC) Volatile Organic Compounds gases/vapors and liquid heels while cleaning and reclaiming multiple products. The system’s efficient recovery rate compared to current purging, flaring, Introducing: The Newly Re-designed and incineration processes, also streamlines tank car cleaning and turnaround, while minimizing offline or downtime Gas Recovery System losses. Now Recovers at Double the Capacity The Gas Recovery System is seeking to benchmark a new Green standard for (HRVOC) Highly Reactive VOC recovery, and reclamation applications in several markets including marine transport, bulk storage spheres, and rail cleaning Purges facilities. Recovers The GRS unit ownership will give tank car cleaning facilities the competitive operations edge to focus on core business of Reclaims leasing and manufacturing rail tank cars fleets. Unloads The GRS reclamation capability provides product shippers new revenue streams such as commodity buy-back programs Cleans from reclaimed tank car heels. The system’s efficient recovery process will reclaim products at on-grade specifications. “The GRS is the only cryogenic, compact, “Through superior design and foresight, the GRS mobile, and efficiently designed system that engineers double the capacity of recovery and vapor truly provides purging, recovery, reclamation, flow rates, while the unit maintains the current dimensions and foot-print.” and cleaning directly to a flare or storage simultaneously in a one step process.” Rail Industry Pressure Tank Cars The GRS system unit was tested and certified at Norway’s Liquid GRS SINTEF Energy Research & Refrigeration Labs. Nitrogen For more information on SINTEF, visit www.sintef.no “The GRS minimal emissions are limited to sub-PPB or low-PPM levels during recovery operations.” Our focus is to establish the GRS as industry’s best available technology and a standard in cargo containment abatement. Our mission is to offer this new emerging technology to facilities striving to reduce VOC flaring or incineration emissions. Vapor & Liquid Heel Recovery To Tank Car Temporary Storage Configuration
THE GAS RECOVERY SYSTEM Emerging Green Technology ISOBUTANE BARGE THE GRS: CLEANING DEMONSTRATION The Gas Recovery System Capabilities A SUCCESS The GRS recovery system was designed as a multi-purpose and transportable unit for mobile or onsite applications. The KIRBY INLAND MARINE, Channelview, TX. unit recovers vapors and liquids through its highly economical and environmentally friendly process, rather than current Last minute cleaning change from a butadiene to product destruction using a flare or incinerator. The system is isobutane barge was no problem for the GRS. truly unique and its flexibility allows recovery of multiple Adjustments were made and the GRS’s versatility was products at several types of facilities. challenged and demonstrated…successfully. Economical Benefits The GRS patented vapor recovery technology offers a clean The Gas Recovery System and energy efficient method for transport facilities and terminals to unload and clean cargo container vessels and pressure tank vehicles more efficiently. Facilities & operations looking to Environmental Benefits implement the GRS The GRS process eliminates flaring or incineration when •Port & Marine Transport Terminals products are reclaimed and recycled to temporary or permanent storage. The unit also reduces emissions when •Chemical Storage Facilities products are purged, recovered, and destroyed at better •Rail Tank Car Terminals manageable and acceptable rates during cargo cleaning operations. The GRS unit’s minimal sub-PPB or low-PPM •Transloading Terminals emission rates are centrally regulated by the units control system. The Texas Commission on Environmental Quality (TCEQ) has newly imposed the Highly Reactive Volatile Organic Compounds (HR-VOC) Chapter 115 mandate for non- attainment areas, which will vigorously begin to regulate emissions of targeted compounds such as Ethylene, Propylene, 1,3 Butadiene, and Butenes. The GRS together with existing flares, incinerators, and recently implemented on-line emissions measurement devices, is a system strategy will begin help meet local, state, and federally mandated ozone attainment and emission’s cap compliance. Reducing The GRS Benefits or eliminating flaring and incineration with the GRS will lower emissions, lessen environmental scrutiny, and provide a solution for meeting these costly mandated regulations. Environmentally Safe No Secondary Pollution In addition, the GRS unit is additionally environmentally safe Emissions below industry regulations because no secondary pollution such as acid gases, CO2 Reduces Flaring & Emissions emission, waste-water, nitrogen oxides, dioxins, and other Highest VOC & HRVOC removal efficiency pollutants are created. Adjustable flow & concentration Recovers directly to a flare or storage Products recovered uncontaminated Products recovered on-grade specifications Smallest Equipment Foot-print Proven Reliability Low operating & maintenance costs The 2002 Vopak 6650 CBM VCM Sphere Decontamination Low energy consumption Project in Teeside, Australia resulted in only a small Intrinsically Safe product loss of 2 kilograms, generated 4660 grams in Mobile & Transportable emissions, and was completed in 6 days.
THE GAS RECOVERY SYSTEM Emerging Green Technology THE GRS: The GRS Technology System Summary: The GRS utilizes liquid nitrogen as the system’s coolant. The cargo vapors are simply replaced by nitrogen vapors generated during the liquefaction process. The nitrogen is also used to re-liquefy the cargo vapors, which are then pumped into the unit for complete product and nitrogen separation. The product is then recovered and reclaimed directly to a flare or storage and the nitrogen is released to the atmosphere through the unit’s vent stack as pure nitrogen. System Feature: A direct heat exchange between the liquid nitrogen and the cargo vapors would result in operational problems in most cases, due to solidification of most hydrocarbons at extreme low temperatures. To avoid this problem, a heat transfer fluid is used as the intermediate between both the liquid nitrogen and cargo vapors. The temperature of the heat transfer fluid is adjustable based on the The Gas Recovery System compound characteristics being liquefied. System Process: Liquid nitrogen is then introduced to a nitrogen GRS Gases & Chemical Applications vaporizer. There it is vaporized against the heat transfer fluid with the result of cooling down the latter. In the cargo condenser, the product is Purging liquefied by heat exchange with the chilled heat Recovery transfer fluid. From the condenser, the liquefied Re-liquefaction product incondensable mixture flows to the vapor & Reclamation liquid separator. Incondensibles, such as nitrogen Cleaning - RCRA Rules vapors, are released from the separator into the Decontamination atmosphere. The condensate is pumped from the Degassing separator liquid collector to storage or to a plant Inspection - Ka-Kb EPA Rules facility. Complete condensation occurs in the condenser and an extremely efficient product Gassing-up recovery is achieved. Cooling-off Pressure Release Recovery The GRS includes a fully integrated control system that provides capabilities to easily adjust flow and concentration rates. The unit has minimal moving Recovery Principles parts, requires minor annual maintenance, and performs with annual low operating costs. The GRS technology increases degassing operations with capabilities to move from product Nitrogen To to product with a simple purging of the system. Atmosphere Purge & Recovery Stage Option 2 The GRS versatility serves as a new method for Recovered Product loading, unloading and transfer of multiple Option 1 To Flare products from various pressure vehicles. Liquid Nitrogen Reclaimed Product Temporary Storage
THE GAS RECOVERY SYSTEM Emerging Green Technology THE GRS: GRS SPECIFICATON SHEET Gas Recovery System Features FUNCTION DESCRIPTION Unit Construction Stainless Steel Piping Steel Tubular Frame 10 foot standard ISO-container frame Unit Dimensions 10’ x 9’ x 10’ 2001 Vopak Decontamination Project, Australia Unit Weight 5.5 Tons Mobility Options Trailer Transportable Overhead Crane Lifting Cable Hoist Fork Lift Accessible Skid GRS Product List Cryogenic Base Liquid Nitrogen Propane Heater Primer Supply (1 kilo or approx 200 lbs annually) •Ethylene Recovery Rate Approx. 4-6 metric tons/hour •Propylene 4000 Nm≥ per hour •1,3 Butadiene Vapor Flow •Butenes Emission Levels Sub-PPB or low-PPM levels •Propane Power Requirements 480V, 50Hz, Phase 3 (Europe or US Standard designed) •Butane Energy Consumption Process System - 5 kW •Ethane Nitrogen Heater - 60 kW •NH3 Safety Feature EX Zone 2 Certified •Halons Intrinsically Safe •Vinyl Chloride Monomer Control Systems Siemens PLC Controls •Chlorofluorcarbons EX Zone 2, IIB, T3 Certified •Isoprene Monomer Electrical System •Freon P11, P12, P114 System Control Panel Push Button / Level •Methane Connection Hoses Stainless Steel Flex Hoses •Isobutane – most recent As U.S. Rail Shippers and Carriers dispute industry’s lack of capacity, increased rates, and leasing services, the GRS will be a new technology to support the forecasted growth of rail tank car fleets throughout the U.S.
THE GAS RECOVERY SYSTEM Emerging Green Technology THE GRS: GRS COMPARISON SHEET Technology Comparisons FUNCTION DESCRIPTION GRS VRU VPS Purges Purges to a flare ● ● ● Recovers ● Reclaims ● Cleans ● Simultaneous Process Purges, Recovers, Reclaims & Cleans ● Recovers directly to Flare ● Recovers directly to Storage Rail tank car, sphere, or truck ● Recovers & Reclaims 14 Total VOC Compounds or other Products ● Recovers & Reclaims 4 Highly Reactive Volatile Organic Compounds ● Reclaims Products On-grade & Specification ● Eliminates cost of equipment, fuel, Eliminates Flaring maintenance, manpower & risk ● Reduces or minimizes non-reclaim products, Reduces Flaring cost of equipment, fuel, maintenance, ● manpower & risk Eliminates & Reduces Emissions Flare, thermal oxidizers or incinerators ● Emissions Levels released to sub-PPB or low- Emission levels PPM levels during operation ● Change-over capabilities Switch from compound to compound ● Mobile capabilities Truck, barge & ship transportable ● Container Transportable Low-boy trailer transportable ● Crane Hoist equipped Overhead Crane Lifting Cable Hoist ● Forklift Shifting Fork Lift Accessible Skid ● GRS – Gas Recovery System VRU – Vapor Recovery System VPS – Vapor Purging System A Vapor Recovery Unit (VRU) traditionally only purges vapors for direct flaring. A Vapor Purging Unit (VPU) traditionally functions only by introducing pressure or blowers into cargo containers which forces vapors to a permanent or mobile flare. Today the GRS is the only true recovery and reclamation system that is a patented technology, multiple compounds The Gas Recovery System (GRS) provides degassing, de-heeling, cleaning friendly, has wide-ranging use, efficient process, a green and includes recovery and reclamation of liquid and vapor heels simultaneously. Products are reclaimed on-grade specification ready for solution, and provides best available technology. reuse, market resale, or return to the original customer or manufacturer.
THE GAS RECOVERY SYSTEM Emerging Green Technology THE GRS: THEGRS: THE GAS RECOVERY SYSTEM RECOVERY & RECLAMATION GRS CONTACT: EMERGING GREEN TECHNOLOGY Gulf Coast Consulting North & South America Sales P.O. Box 610133 Houston, Texas 77208 Tel : +1 281 412 4957 Fax: +1 832 550 2798 Email: email@example.com Gulf Coast Consulting is the exclusive licensee www.gulfcoastconsulting.net for the Gas Recovery System throughout North & South America.
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