Published on March 16, 2014
1FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Second level Analysis on 1 FSB from JCI claimed on 11_3_14 due To anomalous fre_play on LH side in the area of the recliner mechanism.
2FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Production ref. Data Of the concerned FSB: Production date 4_2_2014 Claim date: 11_3_2014
3FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Movie 1 FSB NOT OK claimed Movie 2 FSB NOT OK claimed The part has been tested inside the laboratory Mounted on the static test bench to properly Reproduce the defect
4FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 MOVIE 1 FSB OK Current production MOVIE 2 FSB OK Current production Comparison with OK current production
5FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Detected root cause MOVIE NOT OK MECHANISM The pin of the mechanism is moving on the “z” axis presents an anomalous free play in “Z” Z X
6FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Final consideration: 1. Assuming that the claimed FSB, produced more than 1 month before the claim, didn’t suffered any anomalous localized forcing and deforming event, we have to say that the anomalous free play detected is quite rare on the mechanism. 2. The problem cannot be generated during the production process at PMC Doo since it consists of simply welding on dedicated welding jigs, with no anomalous efforts or deformations. 3. The problem is localized on the component supplier will be informed immediately By official complaint and preventive further check will adopted by PMC on the production Line at the FSB testing station as described at the following page. 4. The event is really isolated and there is no risk of more frequent or epidemic occurrences Based on the products defects/claims history on the product, assuming that the problem Is due to a mechanism supplying problem.
7FSB CLAIMED BY JCI ON 11_3_14 – Second level analysis PMC – Corporate Quality Dept 12_3_14 Preventive check on the product to be kept until a definitive settling from the supplier will not come and a definite acknowledgment will not be reached on the problem root cause source. The check shall be done at the FSB production testing station: a proper Force shall be applied on “+/- Z” in order to detect easily the free play. On the part shall be put A green spot on the mechanism pin (inner side) after the check. The check can be easily done Also at the seat maker line for safety check on the current stock. Fa + Z - Z Place for the green spot
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