electric weilding

67 %
33 %
Information about electric weilding
Entertainment

Published on May 9, 2009

Author: kaashifmemon

Source: authorstream.com

Slide 1: Prepared by kashif memon KASHIF MEMON-06EL103 (GROUP LEADER) MUZAMIL QUERSHI-06EL100 TAJMUL MEMON-06EL104 UNS JUNEJO-06EL105 SUBMITTED TO SIR ABDUL QADIR CHANG SAHAB ELECTRIC WELDING AND ITS TYPES ELECTRIC WELDING AND ITS TYPES : Prepared by kashif memon ELECTRIC WELDING AND ITS TYPES Defination of Electrical Welding It is that branch of welding in which Electric current is used to produce the large heat required for joining together into firm two pieces of metals . Electrical welding process fall into two main categories RESISTANCE WELDING ARC WELDING What is an Electric Arc? : Prepared by kashif memon What is an Electric Arc? An electric arc is a discharge of electric current across a gap in a circuit It is sustained by an ionized column of gas (plasma) through which the current flows To initiate the arc in AW, electrode is brought into contact with work and then quickly separated from it by a short distance What is an Arc Welding (AW) : Prepared by kashif memon What is an Arc Welding (AW) A fusion welding process in which coalescence of the metals is achieved by the heat from an electric arc between an electrode and the work Electric energy from the arc produces temperatures ~ 10,000 F (5500 C), hot enough to melt any metal Most AW processes add filler metal to increase volume and strength of weld joint Slide 5: Prepared by kashif memon A pool of molten metal is formed near electrode tip, and as electrode is moved along joint, molten weld pool solidifies in its wake Basic configuration of an arc welding process. Basic Configuration of an Arc Welding Process Power Source in Arc Welding : Prepared by kashif memon Power Source in Arc Welding Direct current (DC) vs. Alternating current (AC) AC machines less expensive to purchase and operate, but generally restricted to ferrous metals DC equipment can be used on all metals and is generally noted for better arc control Resistance Welding (RW) : Prepared by kashif memon Resistance Welding (RW) A group of fusion welding processes that use a combination of heat and pressure to accomplish coalescence Heat generated by electrical resistance to current flow at junction to be welded Principal RW process is resistance spot welding (RSW) Slide 8: Prepared by kashif memon Resistance welding, showing the components in spot welding, the main process in the RW group. Resistance Welding Components in Resistance Spot Welding : Prepared by kashif memon Components in Resistance Spot Welding Parts to be welded(usually sheet metal) Two opposing electrodes Means of applying pressure to squeeze parts between electrodes Power supply from which a controlled current can be applied for a specified time duration Advantages / Drawbacks of RW : Prepared by kashif memon Advantages / Drawbacks of RW Advantages: No filler metal required High production rates possible Lends itself to mechanization and automation Lower operator skill level than for arc welding Good repeatability and reliability Disadvantages: High initial equipment cost Limited to lap joints for most RW processes Resistance Spot Welding (RSW) : Prepared by kashif memon Resistance Spot Welding (RSW) Resistance welding process in which fusion of faying surfaces of a lap joint is achieved at one location by opposing electrodes Used to join sheet metal parts using a series of spot welds Widely used in mass production of automobiles, appliances, metal furniture, and other products made of sheet metal Typical car body has ~ 10,000 spot welds Annual production of automobiles in the world is measured in tens of millions of units Slide 12: Prepared by kashif memon (a) Spot welding cycle, (b) plot of squeezing force & current in cycle (1) parts inserted between electrodes, (2) electrodes close, force applied, (3) current on, (4) current off, (5) electrodes opened. Spot Welding Cycle Resistance Seam Welding (RSEW) : Prepared by kashif memon Resistance Seam Welding (RSEW) Uses rotating wheel electrodes to produce a series of overlapping spot welds along lap joint Can produce air-tight joints Applications: Gasoline tanks automobile mufflers Various other sheet metal containers Slide 14: Prepared by kashif memon Resistance seam welding (RSEW). Resistance Seam Welding Resistance Projection Welding (RPW) : Prepared by kashif memon Resistance Projection Welding (RPW) A resistance welding process in which coalescence occurs at one or more small contact points on parts Contact points determined by design of parts to be joined May consist of projections, embossments, or localized intersections of parts Slide 16: Prepared by kashif memon Resistance projection welding (RPW): (1) start of operation, contact between parts is at projections; (2) when current is applied, weld nuggets similar to spot welding are formed at the projections. Resistance Projection Welding

Add a comment

Related presentations

Related pages

Arc welding - Wikipedia, the free encyclopedia

Arc welding is a type of welding that uses a welding power supply to create an electric arc between an electrode and the base material to melt the metals ...
Read more

Electric resistance welding - Wikipedia, the free encyclopedia

Electric resistance welding (ERW) refers to a group of welding process such as spot and seam welding that produce coalescence of faying surfaces where heat ...
Read more

Electric Welding - forgottenbooks.com

Excerpt. Although the electric welding process passed out of the experimental into the practical stage some years ago, electric welding is still a rather ...
Read more

Electric Welding - forgottenbooks.com

Excerpt. Resistance welding presents in its various branches some of the most interesting scientific and mechanical problems to be found anywhere.
Read more

Electronic Welding Regulator EWR - ABICOR BINZEL

Weld more efficiently – optimise shielding gas consumption ... Optimal use of all resources is essential for an economical and efficient welding process.
Read more

Electric Welding Rod, Electric Welding Rod Suppliers and ...

Electric Welding Rod, Wholesale Various High Quality Electric Welding Rod Products from Global Electric Welding Rod Suppliers and Electric Welding Rod ...
Read more

electric welding machine switch - Alibaba

Electric Welding Machine Switch, Wholesale Various High Quality Electric Welding Machine Switch Products from Global Electric Welding Machine Switch ...
Read more

Electric Welding - Made-in-China.com - Manufacturers ...

China Electric Welding - Select high quality Electric Welding products varied in Application, Technical Class and Control from certified Chinese Welding ...
Read more

Lincoln Electric Global Sites - Select Your Country or Region

Choose the Lincoln Electric web site for your country or region to find the best selection of welding equipment, welding wire and electrode, welding safety ...
Read more

Miller - Welding Equipment - MIG/TIG/Stick Welders ...

Your trusted destination for welding resources, helpful support and high-performance products for all of your welding projects. Together, we can build ...
Read more