Cavanna overview

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Information about Cavanna overview

Published on March 28, 2014

Author: MikeBruhns

Source: slideshare.net

Artof Flow pack Cavanna spa - Integrated flow wrapping systems | www.cavanna.com | sales@cavannagroup.com Wrappers

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 2 ZeroZero wrapper A highly technological wrapper for medium production speeds Technical Specifications • Weight: Kg. 1250 • Max reel width: mm 370 • Max. reel diameter: mm 300 mm 300 up to 560mm upon request • Height of reel holder axis: mm 1350 ± 50 • Max. reel weight: Kg. 30 • Useful length for the product loading: mm 2000 • Height of infeed and outfeed conveyors: mm 850 ± 50 • Color: RAL 7004 - 7035 • Max. power supply: 8 kWA • Mechanical speed: up to 200 p.p.m. Operator panel Zero-Zero wrapper Wrapping material Heat or cold sealable material Zero Zero

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 3 8501060 760300 1400 1640 60÷300 mm 10÷80 mm 15÷120 mm Gravity feeders 90° or 105° infeed belts Loader “CA 43 - BR” Line dimensionMinimum and maximum product dimensions* • Length: 60 ÷ 300 mm • Width: 15 ÷ 120 mm • Height: 10 ÷ 80 mm * Minimum and maximum dimensions do not coexist The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice. Zero Zero

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 4 Zero 2 Electronic wrapper Wrapper Zero 2 Electronic Type of machine Electronic wrapping machine designed to meet the growing demand for rapid size change-overs, simple use and extremely easy maintenance. Compact structure for minimum dimensions and maximum loading space. Types of loadings: manual, semiautomatic with automatic loaders. Main Features • Robust main frame built in stainless steel. The components are designed to allow an easy access and facilitate cleaning and maintenance. • Servomotors control the infeed chain, the longitudinal sealing units and transversal sealing units. • Minimum distance from floor mm 330 • Adjustments: speed, cut-off length, reel centering and brake modulation during movement • Automatic stop when the wrapping material is over • Standard photocell to be used with print-centered film, with automatic search of sequence 180° forward and 180° reverse • Brackets for code-dater fitment (not included) • Independent temperature control of longitudinal and transversal sealing units • Automatic opening of the longitudinal sealing wheels when the machine stops • Regulable longitudinal flap folder • Machine stops with jaws in open position • Driven exit belt A highly technological wrapper for high production speeds Zero 2 Electronic

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 5 Zero 2 Electronic Longitudinal Sealing The first set of longitudinal sealing units is unheated and can be slanted to perfectly wrap the wrapping material around the product. The second and third sets are heated and automatically open each time the machine stops. The longitudinal flap is folded to the left or to the right by means of a fourth set of tapered sealing wheels. Transversal Sealing Robust frame, the gears with gap take-up provide perfect sealings by means of jaws with transversal groovings. The unit allows the fitment of single or double jaws, manufactured in special steel to achieve speeds up to 800 packs/min. Distance between jaws is finely tuned to the height of the product. Operator Interface Simple and easy, lets the operator check the machine settings of speed, temperature and print centering. Longitudinal Sealing Longitudinal Sealing Transversal Sealing Operator Interface Machine options • Frame in stainless steel • Multi-directional wheels • Gravity feeders or automatic systems for products in piles • Cross conveyor belts at 90° or 105° • Automatic splicer • Code-daters • Chilling units for the longitudinal sealing area • Vacuum system • PLS gusseting device • Double jaws • Notch for easy opening • Driven unwinding system • Automatic infeed systems • Reel width 670 mm Loader for products in piles Lane reducing systems for automatic lines Conveyor systems for automatic wrapping lines Zero 2 Electronic

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 6 Cross conveyor belt at 105° “PFS” loader for biscuits   Built in a robust frame, this horizontal loader with continuous movement is able to receive more than 400 biscuits per minute coming in one lane and form piles of 2 biscuis.  Subsequently it forms portions made of 1 pile of 2 biscuis and 2 piles of 2 biscuits. Minimum and maximum product dimensions* • Length 35 ÷ 70 mm • Width 35÷ 70 mm • Height 5 ÷ 12 mm Wrapping lines for singlepack and multipack. Technical specs Weight............................................ Kg 1850 Maximum reel web......................... mm 370 Maximum reel diameter.................. mm 400 Height of reel holder axis ............... mm 1340 +/- 50 Maximum reel weight..................... Kg. 40 Useful product loading length........ mm 1500 Infeed and discharge height........... mm 850 +/- 50 Color............................................... RAL 9006 Power required:.............................. 6 kVA Mechanical speed: ........................ up to 800 p.p.m. Minimum and maximum product dimensions* • Length 50 ÷ 550 mm • Width 30 ÷ 160 mm • Height 5 ÷ 120 mm Wrapping material Heat sealable or cold sealable material Dimensions “PFS” Loader Zero 2 Electronic * Minimum and maximum dimensions do not coexist The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 7 Zero 4 wrapper Zero 4 Zero 4 wrapper Flowpack wrapping platform dedicated to the medium speed segment. The wrapper Zero4 belongs to the EZ4 Platform Ez4 System is the Cavanna solution to the changing medium level market requirements, with even more care to the relationship “quality-price”. We offer dedicated accessories, with full line capabilities to automatically package bakery products, snack bars, confectionary items, trays of product, and other frozen food products. EZ4 System is the Cavanna’s, built with 50 years of flowpack technology, platform dedicated to production processes of medium speeds. “Less is more” Systems were designed in an essential way, privileging functionality and easy maintenance. Type of machinery Continuous motion horizontal packaging machine, maintenance free. Speed Up to 350 ppm.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 8 55÷350 mm 18÷80 mm 25÷200 mm Data sheet Colour: ...................................................................Steel-it grey Height from ground: ..............................................850 ±50 mm Height from ground reel-holder spindles: ..............1485 mm Height from ground of any CAB table: .................1210 mm Length (excluding infeed): .....................................3.000 mm Width:.....................................................................1.150 mm Height:....................................................................1.600 mm Reel width: .............................................................370 mm / 570 mm Max reel diameter:..................................................300 mm Max speed: ............................................................350 ppm film max speed:......................................................40 m/1’ Reel holder Transversal sealing Electrical cabinet General features • Cantilever design • Painted body • Three pairs of longitudinal sealing wheels: - first pair cold - swivelling - second pair hot - third pair cold (hot on demand) • ALLEN BRADLEY® and/or ELAU® control electronics. • Three brushless motors for the control of the three basic function, infeed chain, drawing film and jaws. • Asynchronous motor for discharge belt drawing • 6” colour touch screen HMI installed including: Start – Stop – Emergency - Reset • Brackets for several kinds of code daters. Wrapping material Heat sealable or cold sealable material Minimum and maximum product dimensions* • Length 55 ÷ 350 mm • Width 25 ÷ 200 mm • Height 18 ÷ 80 mm Zero 4 * Minimum and maximum dimensions do not coexist The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 9 100÷350 mm 20÷70 mm 40÷200 mm Zero 4 BRL wrapper Type of machinery Continuous motion horizontal packaging machine, designed for wrapping products in tray. Speed Up to 120 ppm. Wrapping material Heat sealable or cold sealable material Electronic horizontal wrapper for middle speed applications for products in tray Data sheet Colour: ...................................................................Steel-it grey Height from ground: ..............................................850 ±50 mm Height from ground reel-holder spindles: ..............1485 mm Height from ground of any CAB table: .................1210 mm Length (excluding infeed): .....................................3.000 mm Width:.....................................................................1.150 mm Height:....................................................................1.600 mm Reel width: .............................................................370 mm / 570 mm Max reel diameter:..................................................300 mm Max speed: ............................................................350 ppm Film max speed:.....................................................35 m/1’ Minimum and maximum product dimensions* • Length: 100 ÷ 350 mm • Width: 40 ÷ 200 mm • Height: 20 ÷ 70 mm * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice. Zero 4 BRL

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 10 Type of machine Horizontal continuous-motion wrapping machine for slug products Conceived to appropriately meet the growing needs of fast format changes, it associates easy use and maintenance, low-cost operation and high performances. Speed Up to 100 ppm. Main features • Modular construction • Tight control of the slugs at every stage of the operation • Special devices adaptable for various product shapes • Low maintenance level • Lateral fingers for the optimal handling of the slug during the sealing phase • Easy and fast changeover • Friendly operating coloured touch- screen panel • 99 sizes memory • Automatic reel splacing • No Product-No Bag function available option Zero 4 NKZ wrapper Zero 4 NKZ wrapper Electronic wrapping machine for slug products Zero 4 NKZ

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 11 50÷180 mm 38÷80 mm 30÷99 mm ø 35÷70 mm Data sheet Colour: ...................................................................Steel-it grey Height from ground: ..............................................1000 ±50 mm Height from ground reel-holder spindles: ..............1635 mm Height from ground of any CAB table: .................1360 mm Length (excluding infeed): .....................................3.000 mm Width:.....................................................................1150 mm Heigth:....................................................................1800 mm Reel width: .............................................................570 mm Max reel diameter:..................................................300 mm Max speed: ............................................................100 ppm Film max speed:.....................................................35 m/1’ Transfer unit Transversal jaws Folding box and lateral fingers circuit General features • Sheet steel machine base, welded and painted • Four pairs of longitudinal sealing wheels: - first pair cold - swivelling - second pair hot - third pair hot - fourth pair for longitudinal seal flap folding • ELAU® or ALLEN BRADLEY® control electronics. • Four brushless motors for the control of the four basic function, infeed chain, drawing film, jaws and lateral fingers. • Asynchronous motor for discharge belt drawing • 6” colour touch screen HMI installed including: Start – Stop – Emergency - Reset • Brackets for several kinds of code daters. Wrapping material Heat or cold sealable material Minimum and maximum product dimensions* • Length: 50 ÷ 180 mm • Width: 30 ÷ 99 mm • Height: 38 ÷ 80 mm • Diameter: 35 ÷ 70 mm * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice. Zero 4 NKZ

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 12 Zero 5 Zero 5 wrapper Products to treat Products with a fairly regular shape Biscuits. Crackers. Bars Non-food products. Type of machine Continuous motion horizontal packaging machine for wrapping products by using thermo-sealable and/or cold-sealable materials taken from reel. Designed to meet the growing demand for quick changeovers, it combines easy use and maintenance, low-cost operation and high performance. Electronic wrapping machine with semi-automatic or automatic feeding for high production speeds Speed Over 1000 paks per minute depending on the characteristics of the product to be wrapped and of the wrapping material being utilized. (Wrapping material linear speed up to ~80 m/min). Main features • Sturdy construction, with painted steel plates • Monitor and keyboard easily accessible for quick data entry and prompt reading of packaging machine working conditions • Password protection to prevent tampering by unauthorized personnel • Diagnostics with help messages and troubleshooting • Several languages are available for video-messages • Graphic interface for easy learning and operation of the machine • Graphic instructions to operator for changeover and manual adjustment of size parts • Rockwell ControlLogix® and/or ELAU® control electronics. Zero 5 wrapper

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 13 Zero 5 Touch-screen operator panel Reel holder with automatic splicing device Reel-Holder • Double reel-holder with oscillating, servodriven braking system • Option: automatic reel splicing without wrapper stop • Max reel diameter: 400 mm • Max reel-web: 570 mm • Special version with reel-web up to 770 mm • Height of reel-holder axis from floor: 1460 +/- 50 mm Wrapping material print registration • Fully automatic control by means of micro-processors, with 180° forward and backward automatic research • Timing cam device to provide synchronous signals to fit other devices such as Coders, Labelling Machines, etc... Equipment • Electronic servomotor drive system to control infeed chain, longitudinal sealing wheels and transversal sealing and cutting unit • 3 independent longitudinal sealing groups with driven flap folding unit • Special long-dwell sealing units, for high tightness levels. Wrapping material Heat or cold sealable material

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 14 Zero 5 50÷180 mm 38÷80 mm 30÷99 mm 5500 mm 860 12801590 Available options • Transversal sealing unit installed on frame for quick removal in case of jaw change • Powered unwinding roller • Accompanying gusseting devices according to pack requirements • Device to check empty, twin, not- registered packs and packs from reel splicer • No-product no-bag function • Cutless function (no-gap no-seal) • Device to apply longitudinal or transversal tear tape • Device to feed cardboard, taken from reel or magazine. Data sheet Weight............................................................... 1.400 kg Max. reel width.................................................. 570 mm / 770 mm Max. reel diameter............................................. 400 mm Height of reel holder axis................................... 1460+/-50 mm Max. reel weight................................................ 40 kg Height of infeed and outfeed conveyors........... 860+/-50 mm Colour................................................................ STEEL-IT Max. power supply............................................ 6 kVA Quick change-over jaws-assembly Minimum and maximum product dimensions* • Length: 50 ÷ 600 mm • Width: 30 ÷ 210 mm • Height: 5 ÷ 140 mm Line dimensions (mm) * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 15 100÷350 mm 20÷70 mm 40÷200 mm Zero 5 BRL Type of machinery Continuous motion horizontal packaging machine, designed for wrapping products in tray Speed Up to 200 ppm. Wrapping material Heat sealable or cold sealable material. Data sheet Colour: ...................................................................Steel-it grey Height from ground: ..............................................850 ±50 mm Height from ground reel-holder spindles: ..............1485 mm Height from ground of any CAB table: .................1210 mm Length (excluding infeed): .....................................3.000 mm Width:.....................................................................1.150 mm Height:....................................................................1.600 mm Reel width: .............................................................570 mm / 770 mm Max reel diameter:..................................................300 mm Max speed: ............................................................200 ppm Film max speed:.....................................................80 m/1’ Minimum and maximum product dimensions* • Length: 100 ÷ 350 mm • Width: 40 ÷ 200 mm • Height: 20 ÷ 70 mm Zero 5 BRL wrapper Electronic horizontal wrapper for high speed applications for products in tray * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 16 Zero 5 NKZ Zero 5 NKZ wrapper Type of machine Horizontal continuous-motion wrapping machine for slug products Conceived to appropriately meet the growing needs of fast format changes, it associates easy use and maintenance, low-cost operation and high performances. Speed Up to 100 packs per minute with standard transferring group Up to 200 packs per minute with “accompanying” transferring group. Electronic wrapping machine for slug products with automatic or manual feed Main features • Modular construction allowing high level of automation • Tight control of the slugs at every stage of the operation • Special devices adaptable for various product shapes • Low maintenance level • Reduced number of parts to be kept in stock • Standardization of electric, electronic and mechanical parts • Easy and fast changeover • Friendly operating coloured touch- screen panel • 99 sizes memory • Gusseting device • Rockwell ControlLogix® or ELAU® control electronics. Wrapping material Heat sealable or cold sealable material Zero 5 NKZ wrapper

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 17 50÷180 mm 38÷80 mm 30÷99 mm ø 35÷70 mm Zero 5 NKZ Two-way loading flight bar chain. Hi-speed transfer unit. Transversal sealing and lateral fingers circuit. Minimum and maximum product dimensions* • Length: 50 ÷ 180 mm • Width: 30 ÷ 99 mm • Height: 38 ÷ 80 mm • Diameter: 35 ÷ 70 mm Data sheet Weight....................................................................kg 2400 Max. reel width.......................................................570 mm Max. reel diameter..................................................400 mm Height of reel holder axis........................................mm 1460+/-50 Max. reel weight.....................................................kg 40 Height of infeed and outfeed conveyors................mm 860+/-50 Colour.....................................................................STEEL-IT Max. power supply.................................................kVA 11 Available options • Integrated vacuum system for air evacuation from the pack • Modem card for remote assistance • “Accompanying” high speed transferring group • Two-way loading pallet Line dimensions (mm) * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 18 Zero 5 R Zero 5 R wrapper Suitable for Products with irregular shape, weighty, and any other that cannot be wrapped by traditional wrapping machines. Special applications for the pharma field. Type of machine Horizontal wrapping machine for pillow pack wrapped into material taken from reels placed beneath the infeed. Electronic wrapping machine with automatic infeed for special products Speed Over 300 packs per minute depending on the characteristics of the product to wrap and of the wrapping material. (Wrapping material linear speed up to approximately 80 meters per minute). Main features • Sturdy construction, with painted steel plates • Monitor and keyboard easily accessible for quick data entry and prompt reading of the state of the wrapping machine • Password protection to prevent tampering by unauthorized personnel • Diagnostics with help messages and troubleshooting • Several languages available for video-messages • Graphic interface for easy learning and operation of the machine • Graphic instructions to operator for changeover and manual adjustment of size parts • Rockwell ControlLogix® or ELAU® control electronics

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 19 Zero 5 R Infeed with aligning system (optional) Detection and reject of faulty products (option) Reel-Holder • Double reel holder placed beneath the infeed, with pneumatic servo driven pressure locking device. • Automatic reel splicing without wrapper stop (optional). • max. reel diameter: 400 mm. • max. reel-web: 570 mm. • Special version with reel-web up to 770 mm. • reel-holder axis height from floor: 455 +/- 50 mm. Wrapping material print registration • Fully automatic control by means of micro-processors, with 180° forward and backward automatic research. • Timing cam device to provide synchronous signals to fit other devices such as Coders, Labeling Machines, etc. Equipment • Electronic servomotor drive system to control infeed chain, longitudinal sealing wheels and transversal sealing and cutting unit. • No. 3 independent longitudinal sealing groups with driven flap folding unit. • Special long-dwell sealing units, for high tightness levels (long-dwell). Wrapping material Heat sealable or cold sealable material Operator interface

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 20 3370 mm 860 14381900 on request 50÷600 mm 5÷140 mm 30÷210 mm Zero 5 R Data sheet Weight....................................................................1.400 kg Max. reel width.......................................................570 mm Max. reel diameter..................................................400 mm Reel holder axis height from floor..........................455+/-50 mm Max. reel weight.....................................................40 kg Infeed and outfeed conveyors height from floor.....................................................860+/-50 mm Colour.....................................................................STEEL-IT Assorbimento max.................................................9 kVA Available options • Transversal sealing unit installed on frame for quick removal in case of jaw change • Powered unwinding roller • Accompanying gusseting devices according to pack requirements • Device to check empty, twin, not- registered packs and packs from reel splicer • No-product no-bag function • Cut-less function (no-gap no-seal). Line dimensions (mm) Minimum and maximum product dimensions* • Length: 50 ÷ 600 mm • Width: 30 ÷ 210 mm • Height: 5 ÷ 140 mm * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 21 Artof Flow pack Bakery Loaders Bakery Loaders

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 22 70÷300 mm 35÷100 mm 35÷120 mm TND Loader Electronic loader formed by the combination of a piston with horizontal motion to convey the products from the vertical magazines to the infeed chain of the wrapping machine and of a piston with vertical motion to drive the products inside the vertical magazines. Application All kinds of common biscuits or wafers Feeding: Manual, automatic with belts, metal mesh conveyors, vibrators. Peculiarity It can form one or more piles Production Up to 600 piles/min. Size range* • Length: 40 ÷ 200 mm • Width: 40 ÷ 120 mm • Height: 4 ÷ 10 mm TND Loader Loader for piles TND Loader * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 23 70÷300 mm 35÷100 mm 35÷120 mm Separator Portioning group Flip-flop moving group Product discharge group Product SBF Loader Electronic volumetric loader able to separate a portion of biscuits measuring its length, starting from the previous channeled lanes. Application All kinds of common biscuits Feeding: Semi-automatic or automatic with metal mesh conveyors, belts, vibrators. Peculiarity Very practical entry height. Fully programmable. Rockwell ControlLogix® or ELAU® control electronics Production Up to 25 cycles/min Maximum number of channels Up to 12 Size range* • Length: 70 ÷ 300 mm • Width: 35 ÷ 120 mm • Height: 35 ÷ 100 mm SBF Loader Caricatore SBF SBF Loader Volumetric loader for slugs fully electronic * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 24 70÷300 mm 35÷100 mm 35÷120 mm Size range* • Length: 70 ÷ 300 mm • Width: 35 ÷ 120 mm • Height: 35 ÷ 100 mm MAF loader Electronic numeric loader able to separate a portion of biscuits measuring its length, starting from the previous channeled lanes. Application All kinds of special biscuits also very thick. Special for sandwiches Feeding Semi-automatic or automatic with metal mesh conveyors, belts, vibrators. MAF Loader Numeric loader for slugs Peculiarity Very practical entry height. Fully programmable. Production Up to 35 cycles/min Maximum number of channels 8 MAF Loader * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 25 Artof Flow pack Confectionery Loaders Confectionery Loaders

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 26 40÷150 mm 10÷40 mm 20÷50 mm 105°-90° Loader Transversal belts loader 105°-90° Application • 105°: perfectly suitable for rectangular bars since the open angle avoids the sliding between products when inserted into the infeed chain. Bars in general, wafers, products of a sufficiently regular shape. • 90°: perfectly suitable for round products. Bars in general, wafers, products with a sufficiently regular shape. Type of machine Continuous motion belt loader positioned at 105° (or90°) with respect to the feeding chain of the wrapping machine. The feeding of products, single ones, alongside, or overlapped, occurs through the lugs of wrapper infeed chain. Speed Up to 400 ppm General characteristics • Solid construction guaranteeing minimum maintenance operation • Cantilevered construction • Easy removal of conveyors for the cleaning • Automatic centering of conveyor belts • All belts are driven by alternating current brushless servomotors • Wrapping machine integrated electronic control • Workplace safety protections as legally required. • Easy format changeover. Size range* • Length: 40 ÷ 150 mm • Width: 20 ÷ 50 mm • Height: 10 ÷ 40 mm Other sizes available upon request Operation layout 105° Operation layout 90° * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice. Continuous and or intermittent motion belt loader

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 27 30÷220 mm 4÷50 mm 20÷120 mm Suitable for: Bars , chocolate bars, extruded products. Snacks either enrobed or not, cakes and sandwich biscuits, wafers, products with regular or irregular shape. Type of machine: Electronic horizontal feeder composed of a set of conveyor belts, each one with its own motorization and having the function to receive the products from the processing line and deliver them phased to the wrapping machine. The cantilevered structure of the conveyor belts makes cleaning and maintenance easier, moreover it guarantees the absolute safety of operations. The use of an advanced electronic technology allows to reach high performances. Products can be fragile, dusty, sticky: they are all carefully managed. If requested by features of the products, these can be conveyed without pressure or contact between them. Working The “Stream” feeder receives products in one lane discharged by an “SDR” station or by a buffer system type “FIFO. Products, if necessary, are longitudinally turned and aligned. According to the product features and to the final pack configuration, the feeder is properly designed to ameliorate the wrapping process. The feeder can be composed of simple or controlled accumulation system, or structured so that the products do not collide. The product insertion between the machine infeed chain lugs can be in-line or 105° angled. General features • Independent driven belts • Cantilevered construction • Product turning units • Highly accessible and hygienic • Modular construction • Maximum flexibility • Single-track or multi-track infeed • Angle infeed • Size format change through electronic program. Size range* • Length: 30 ÷ 220 mm • Width: 20 ÷ 120 mm • Height: 4 ÷ 50 mm Other sizes available upon request In-line Stream belt feeder In-line “Stream” belt feeder Caricatore a nastri trasversali a movimento continuo * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 28 80÷300 mm 10÷70 mm 30÷150 mm “CKDW” loader Loader with transversal belts and portioning device with continuous movement CKDW loader Suitable for: Mostly suitable for handling of wafers Type of machine: Fully servo-assisted Easy changeover Working Unit to feed wafers by servo-assisted belts Portioning/Slackening unit in line with the wrapper Speed Up to 150 cycles/min on one lane Up to 300 cycles/min on two lanes Size range* • Length: 80 ÷ 300 mm • Width: 30 ÷ 150 mm • Height: 10 ÷ 70 mm Other sizes available upon request * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice. Three phases for portioning and putting into the wrapper infeed chain with lugs

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 29 Artof Flow pack Row Distribution Row Distribution

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 30 Row distribution System type “DR” Automatic distribution system for products arriving in regular rows Suitable for: • Chocolate bars • Bars • Extruded products • Snacks either coated or not • Cakes • Sandwich biscuits. Type of machine DR is an automatic distribution system for round, square and rectangular products arriving in aligned and regular rows. The system can feed one or more wrapping lines, be connected to a buffering system or to a product refeed station. General Features • Solid construction providing performance by minimal maintenance • Cantilevered construction • Belts easy to remove for cleaning • Automatic conveyor belts centering • Rows distribution without mechanical devices • Conveying system easy to check • All belts are driven by brushless servomotors or alternated current • Electronic control integrated in the wrapping machine • Gentle and pressure free control of product flow and accumulation • Safety guards according to legal standards. SDR can be connected to the products cooling tunnel exit or directly to the process line. Working A DR station is composed of three belts. The first belt, connected to product arrival, discharges the rows onto the lower belt by retractile motion. The discharge occurs without neither products sliding har using of any further mechanical devices. Conveyor belt with • 850 mm • 1050 mm • 1250 mm • 1450 mm Arriving rows maximum frequency Up to 100 per minute Row Distributor DR Fitting of a “DR” distribution system on the “STREAM” conveyor infeed chain The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 31 Row distribution System type “SDR” Sistema automatico di distribuzione prodotti disposti in ranghi Suitable for • Chocolate bars • Bars • Extruded products • Snacks either coated or not • Cakes • Sandwich biscuits. Type of machine SDR is an automatic distribution system for round, square and rectangular products arriving in aligned and regular rows. The system can feed one or more wrapping lines, be connected to a buffering system or to a product refeed station. General Features • Solid construction providing performance by minimal maintenance • Cantilevered construction • Belts easy to remove for cleaning • Automatic conveyor belts centering • Rows distribution without mechanical devices • Conveying system easy to check • All belts are driven by brushless servomotors or alternated current • Electronic control integrated in the wrapping machine • Gentle and pressure free control of product flow and accumulation • Safety guards according to legal standards. SDR can be connected to the products cooling tunnel exit or directly to the process line. Working A SDR station is composed of three belts. The first belt, connected to product arrival, discharges the rows onto the lower belt by retractile motion. The discharge occurs without neither products sliding har using of any further mechanical devices. The receiving belt can keep in stand-by two or more rows to guarantee a constant product flow towards the wrapping unit. Row distribution system SDR Row Distribution System SDR Conveyor belt with • 850 mm • 1050 mm • 1250 mm • 1450 mm Arriving rows maximum frequency Up to 150 per minute The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 32 Artof Flow pack Accessories Accessories

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 33 80÷300 mm 60÷300 mm “TPC” cardboard dispenser from reels Dispositivo taglia-piega cartone piano o canettato Suitable for Used in the cases in which product protection is required or where a square-cut package is necessary. Type of machine The device feeds in automatic, directly from the reel, grooved and/or flat cardboard, to insert it as a support for the products, in the feeding chain of the wrapping machine. Speed Up to 450 cycles/min General characteristics • Possibility of folding the cardboard on 3 or 4 sides of the product • Conveyor system of the cardboard with needle chain for large cardboard • Single reel • Double reel • Double reel with automatic splicer • Maximum flexibility • Wrapping machine integrated electronic control. Cardboard size range • Length: 60 ÷ 300 mm • Width: 80 ÷ 300 mm Types of standard folding The TPC device in the version with double reel support and automatic film splice system (CAB). Cardboard grooving, cutting and folding TPC Dispenser The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 34 30÷220 mm 4÷50 mm 20÷120 mm Flap folding device Device for the heat folding down of the pack transversal sealing flaps Suitable for Particularly suitable for packs with square and rectangular products. Special version for packs with round products. Type of machine Unit placed at 90° to the wrapper exit, aimed to the heat sealing of the flowpack transversal sealing flaps till achieving the traditional square look. Speed Up to 300 ppm General characteristics • Positive packs conveying on the belt at 90° between wrapper and flap folding device. • Modular structure of the heating system to fold the transversal sealing flaps. • Independent heating of the sealing parts. • Packs accompanied by Teflon lateral belts, which keep the packs separated from the heating plates. Size range* • Length: 100 ÷ 250 mm • Width: 30 ÷ 150 mm • Height: 30 ÷ 100 mm Flap Folding device * Minimum and maximum dimensions do not coexist. The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 35 Vacuum Test System “CAV” System to check the pack seals CAV The system has been studied and conceived to point out the features of the pack seals. It is suitable for those production activities, which take care of rejects reduction, shelf life preservation and pack quality in general. The test is very easy and consists in dipping the pack in the CAV tank. According to the Venturi system, a negative pressure is produced and such a pressure difference causes the pack expansion and swelling. The seals are then put under pressure and all possible leakages are noticeable in the form of water small bubbles. Advantages • Lowest time to point out any leakage • Suitable for all kinds of pack • Specialized personnel not required • Easy erecting • No maintenance • No electrical connection required • Supporting stool included • Unloading plug Technical specs Model CAV 20 CAV 48 CAV 75 External dimensions mm: 450x300x300 650x500x300 760x500x400 Acrylic glass thickness mm: 25 25 25 Tank capacity lt: 20 48 75 Vacuum bar: 750 750 750 Vacuum production: Venturi Venturi Venturi Compressed air input bar: 5-6 5-6 5-6 CAV - Vacuum Test

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 36 Artof Flow pack Storage Management Storage Management

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 37 Dynamic buffer “FIFO” Suitable for Regular rows of snacks and chocolate bars single-portion. Trays. Boxes. Display boxes. Description The system consists of three units: • Entry unit with products aligning group. It consists of a realignment system with rollers of incoming rows, with launching belt to allow the rows insertion on Gondolaes with continuous movement. Cantilevered conveyors construction. Drive is by servo- motors. • Buffer. Modular frame sized in conformity with the available space and the required storage time. The standard model consists of a vertical conveyor with 4 storage coves. • Products discharge and exit group. - In-line: it consists of a swinging conveyor belt and of a pusher inside the group feeding rows from shelves to belt. Dynamic buffer “FIFO” type Dynamic vertical buffer with following movement of the gondola Technical data Useful width:...........................................................from 800 to 1.400 mm Maximum height:....................................................10.000 mm Maximum length:....................................................15.000 mm Maximum speed for incoming rows.......................up to 120’ Maximum speed for rows on 90° exit:...................up to 60’ for one lane Maximum speed for rows on 90° exit:...................up to 120’ for dual lane Maximum speed for rows on in-line exit:...............up to 130’ Possibility to entry and exit on two different levels with elevator or descensional functions. - 90°: one lane and dual lane, it consists of 1 or 2 transversal belts with intermittent motion, receiving rows from inner pusher and conveying them to one or more wrapping machines. Both solutions foresee following movement Gondolae allowing a better motion fluency of Gondolaes main chain reducing belt loading and lengthening. • Driven by two servo-motors. • Guarding with transparent Lexan. • Gondolae in polyamide with aluminium shelves. • Electromagnetic protection of entry doors. Underneath the frame, suitable extractable trays allow to collect any products or losses, in case. Control logic is Allen Bradley ControlLogix with Allen Bradley as operator interface. A special electromechanical system linked up by electronic control allows automatic control and reset of Gondolaes position giving an alarm when irregular lengthening of a belt compared to another occurs.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 38 Multi-level horizontal buffer “LIFO” type With SDR recycle station Multi-level buffer “LIFO” Suitable for Snack bars, chocolate bars, biscuits, or anyway products of a sufficiently regular shape laid out in rows. Type of machine: Distributing station up to four levels, with automatic research of the level of loading and unloading. General characteristics • Up to four buffer conveyors, step motion, with loading photocells. • High speed rows alignment unit • Recycle station SDR type • Operator interface with loading level display. Technical data Effective width:.......................................................from 800 to 1.600 mm Maximum length for each level:.............................12.000 mm Maximum speed infeed rows:................................up to 130’ Maximum speed recycle:.......................................up to 50 rows per minute Possibility of application of conveyor washing stations. Multi-leve buffer

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 39 Artof Flow pack End Line Systems End Line Systems

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 40 Robotic Multipack System G41 Cavanna proposal about cartoning for the medium speed segment. Robot G41 Products to treat: All kinds of products to fill displays or American boxes In the CARTESIO robotics division Cavanna creates with the G41 model the compact solution for the “end line” completing the Ez4 System. The box filling is carried out by a head sampling the products from the vertical arrangement device (VMC) with continuous feed from the packaging machine. Boxes are pre- formed by an external unit. Maximum inlet speed of VCM up to 400 pieces/minute, maximum number/cycles of the picking head: 20/min. Electronic control system ELAU. Some examples of cartoning Advantages • Space reduction: the extremely compact structure, which makes G41 easy to insert in any kind of wrapping line. • Integration with the electronic control of horizontal wrapping lines and downstream systems. • Integration of complete supply: a single manufacturer able to know all details and needs of the flow- pack and robotic world. • Great flexibility: it fits any customer need, also in the presence of forming or closing systems already present. • Fast format changes: the picking head is not so heavy, which makes format changes easy. • Electrical cabinet integrated into the robotic island. Display box filling with flat products American box filling with flat products Display box filling with products on edge

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 41 70÷220 mm 10÷50 mm 20÷120 mm 2800 mm 2000 mm 2400 mm 100÷400 mm 30÷180 mm 80÷250 mm Size product range • Length: 70 ÷ 220 mm • Width: 20 ÷ 120 mm • Height: 10 ÷ 50 mm Size box range • Length: 100 ÷ 400 mm • Width: 80 ÷ 250 mm • Height: 30 ÷ 180 mm Technical Specifications Tension: .....................................................................400 V/50Hz, 3 Phases Max. power supply: ...................................................max. 7kVA Compressed-air: ......................................................6bar, 75 L/min Protection rating:......................................................IP54 Touch-screen type (Touch-Screen) Typ XBT GT 4330 Magelis - Schneider Dimensions (mm) The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 42 Robotic Multipack System G35 Cavanna proposal about cartoning for the high speed segment. Suitable for All kinds of products packaged to fill displays or American boxes. In the CARTESIO robotics division Cavanna creates the solutions on multipack with the G35 model. Large array of possibilities to configure the G35 machine, making it Robot G35 highly modular: • G35 EFC: forms, fills, closes • G35 EF: forms and fills • G35 FC: fills and closes • G35 F: fills

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 43 Robot G35 G35 EFC The most compact and complete solution: it forms the case, the filling and the closing. The functions are reduced to the minimum: the case is formed with just one multiple sampling with suction cups, directly delivered on the conveyor that will take it to filling and closing. the filling is carried out by a head sampling the products from the vertical arrangement device (VMC) with continuous feed from the packaging machine. The closing is made by a multiple head that closes the cover and glues the lateral flaps The technical solution of vertical arrangement device with continuous motion (VMC) coupled with the oscillating insertion device (Cavanna patent), makes possible to connect G35 with high-speed packaging machines: maximum inlet speed of VMC up to 800 ppm. Display box filling with flat products American box filling with flat products Display box filling with products on edge

Cavanna spa - Integrated Flow Wrapping Systems | www.cavanna.com | sales@cavannagroup.com 44 30÷220 mm 4÷50 mm 20÷120 mm 30÷220 mm 4÷50 mm 20÷120 mm Robot G35 ADVANTAGES • Space reduction • Reduction of transfers of cases: cases are inserted directly – during the forming phase – in the chain conveyor and from the latter, without ever leaving them or transferring them to another system, they are taken to their closing and ejection. All the steps of empty cases or not yet closed that create obstructions in the operation are removed. • Integration between high-speed horizontal packaging machines and downstream machines with systems that speak the same language: just one electronic control that guarantees the perfect synchrony of motions. • Integration of complete supply: a single manufacturer able to know all details and needs of the flow- pack world and of robotics. • Great Flexibility: it fits any customer need, also in the presence of forming or closing systems already present. • Reliable operation: Having reduced the number of transfers of cases and the number of forming and closing manoeuvres, the machine has much lower possibilities of stops and failures. • Fast format changes: the format change was designed to replace altogether parts that keep the same adjustment, without requiring a fine-tuning time after they are put back in operation. • Interchangeable sampling heads and die-cuts warehouse. Size product range • Length: 70 ÷ 220 mm • Width: 20 ÷ 120 mm • Height: 10 ÷ 50 mm Size box range • Length: 100 ÷ 400 mm • Width: 80 ÷ 250 mm • Height: 30 ÷ 180 mm The above-mentioned data aren’t binding. We have the right to change the specifications of the products without notice.

Integrated flow wrapping systems www.cavanna.com sales@cavannagroup.com Cavanna Packaging Group: Headquarters - Italy www.cavanna.com - sales@cavannagroup.com Branch - Brazil www.cavanna.com/bra - vendas@cavannagroup.com Branch - USA www.cavanna.com/usa - cavanna.usa@cavannagroup.com Branch - Germany www.cavanna.com/d - cavanna.germany@cavannagroup.com Synchrosys - Italy www.synchrosys.com - sales@synchrosys.com

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