Case study - One of India's largest cement manufacturers - Real-time Decision Support

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Information about Case study - One of India's largest cement manufacturers - Real-time...
Technology

Published on February 13, 2014

Author: BCTGlobal

Source: slideshare.net

Description

Bahwan CyberTek provided this manufacturer, the Cuecent Real Time Decision Support System (RTDSS) to integrate their cement manufacturing lines end-to-end from Weigh Bridge to the packing plant with the corporate ERP server situated 300 miles away from the plant. The solution provided 3% increase in productivity, 4% reduction in the power consumption, Accurate real time information of the quality and quantity of raw material consumption.

CASE STUDY | Cuecent Real Time Decision Support System Plant Performance Improvement System The Client One of the largest Government Enterprise in Tamil nadu is formed to facilitate industrial development and support for the cement needs of the state is having offices spread across the state. The main operation of the company is in production of cement and cement based products and primarily caters to the AT A GLANCE needs of Government departments. As a part their e-governance drive, wanted INDUSTRY to implement a workflow automation system and Control system. Cement Challenges Integrate the plant to corporate into the ERP for all production, inventory & REGION maintenance related parameters Quality Control India To improve the plant performance efficiency in terms of production SOLUTION PROVIDED Plant Performance Improvement System on Cuecent RTDSS improvement and reduction in SEC/ SPC as per the expected & guaranteed figure The Solution To address the above mentioned challenges, Bahwan CyberTek (BCT) deployed the Cuecent Real Time Decision Support System (RTDSS) to Provide a system that integrates both the cement manufacturing lines endto-end from Weigh Bridge to the packing plant with the corporate ERP server situated 300 miles away from the plant Generated dashboards to display production status in real time to the CMD and the technical department of the Corporate Automated the Quality control and the Kiln, Mill operations Solution Benefits Better quality control 3% increase in productivity 4% reduction in the Power consumption Less than 1 year Accurate real time information of raw material consumption - Quality and quantity PAGE | 1 © Bahwan CyberTek, 2013. All rights reserved

CASE STUDY | Cuecent Real Time Decision Support System Graphical Representation – Benefits of Cuecent RTDSS ABOUT BAHWAN CYBERTEK Bahwan CyberTek (BCT), established in 1999, is a global provider of innovative software products and services. A CMMi Level-5 Ver 1.3 organization, with 550+ customers and 2000+ professionals, BCT excels in Product Development, Middleware and Integration, Business Process Management, Systems Integration, Business Intelligence, BPO, SAP Consulting Services, Independent Testing, Training, Consulting and Infrastructure Management. BCT’s technology product - the Cuecent Suite - comprises leading edge BPM/SOA/ESB and enterprise business solutions National Payment Systems, Business Licensing, Utility Bill Payments etc. Our focus verticals include Banking, Government, Energy & Utilities, SCM & Logistics. BCT enjoys the highest level of partnership with Oracle, SAP, IBM, FRS Global etc. BCT has delivered solutions in twenty countries across North America, Middle East, Far East, Africa and Asia. . USA MA : 209, West Central Street, Natick, Massachusetts 01760, USA | Tel : (1) 508 652- 0001 / 652-0015 VA : 11710, Plaza America Drive, Suite 2000, Reston, VA 20190, USA | Tel : (703) 707-0094 CA : 2880, Zanker Road, Suite 203, San Jose, CA 95134, USA | Tel : (408) 432-7217 GA : 11330 Lakefield Dr. Bldg 2 Ste 200 Johns Creek, GA 30097, USA OMAN Muscat : P.O.Box 97, Postal code 117, Wadi Kabir, Sultanate of Oman | Tel : (968) 24567154 UAE Dubai : Office No. 206, Building No.1, Ist Floor, Dubai Internet City, P.O. Box 500061, Dubai, UAE | Tel : (9714) 3911850 SINGAPORE 78, shenton way#26-02A Singapore- 079120 | Telefax : +65-6315 0028 INDIA Chennai : 148, Rajiv Gandhi Salai (OMR), Okkiyam Thoraipakkam, Chennai - 600 097 | Tel : (91) 44 43449000 / 39209000 Bangalore : 1202, 12th floor, Prestige Meridian II, 30, MG Road, Bangalore 560 001 | Tel : (91) 80 40745454 / 25590996 / 97 Mumbai : 405, Matharu Arcade, 4 th floor, Subhash Road, Vile Parle East, Mumbai - 400 057 | Tel : (91) 22 40060111 / 26591703 PAGE | 2 © Bahwan CyberTek, 2014. All rights reserved

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