Build Icf Brazil

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Information about Build Icf Brazil
Technology

Published on October 8, 2009

Author: noncongroup

Source: slideshare.net

Description

seminar presentation for UKTI Brazil mission October 2009

08/10/09 Presentation title INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF consultancy ICF product design & manufacturing ICF industry training & Continued Professional Development (CPD) ICF project management ICF site management ICF waste management What we do 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF consultancy

ICF product design & manufacturing

ICF industry training & Continued Professional Development (CPD)

ICF project management

ICF site management

ICF waste management

Sustainable Construction & ICF – Principles of Energy Efficiency, Water & Waste EPS Material & ICF Production EPS / ICF Assessments & Certifications ICF History ICF Design ICF Engineering Some Benefits of ICF Systems - Operational & HRM Considerations Sustainable ICF Solutions Strategic Opportunities & Conclusions Presentation Outline 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Sustainable Construction & ICF – Principles of Energy Efficiency, Water & Waste

EPS Material & ICF Production

EPS / ICF Assessments & Certifications

ICF History

ICF Design

ICF Engineering

Some Benefits of ICF Systems - Operational & HRM Considerations

Sustainable ICF Solutions

Strategic Opportunities & Conclusions

Sustainable Construction We rely on Principles of Energy Efficiency 08/10/09 wood construction ICF construction http://www.cs-construction.com/icf-construction.htm INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Sustainable Construction: Water reduction & reuse Manufacturing Waste water used in process of expansion – reducing h2o need Energy requirements are low, as steam is captured in expansion process, condensed and recycled Constructing The specific ICF design can reduce concrete volume & thus water needs Admixes in concrete can reduce water need – ICF cures all concrete in a stable environment Cleaner sites – less water required post concrete pour 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Manufacturing

Waste water used in process of expansion – reducing h2o need

Energy requirements are low, as steam is captured in expansion process, condensed and recycled

Constructing

The specific ICF design can reduce concrete volume & thus water needs

Admixes in concrete can reduce water need – ICF cures all concrete in a stable environment

Cleaner sites – less water required post concrete pour

Sustainable Construction: Green Concrete 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 Sustainable Construction: Site Waste Management INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS Material & ICF Production 5 manufacturing stages 

1) Pre-expansion 
Polystyrene granules are expanded by free exposure to steam to form larger beads, each consisting of a series of non-interconnecting cells. 

2) Conditioning 
After expansion, the beads still contain small quantities of both condensed steam and pentane gas. As they cool, air gradually diffuses into the pores, replacing, in part, the other components. 

3) Moulding 
The beads are moulded to form boards, blocks or customised products. The mould serves to shape and retain the pre-foam, and steam is again used to promote expansion. During moulding, the steam causes fusion of each bead to its neighbours, thus forming a homogeneous product. 

 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS Material & ICF Production 
 4) Shaping 
Following a short cooling period, the moulded block is removed from the machine, and after further conditioning, may be cut or shaped as required using hot wire elements or other appropriate techniques. 

5) Post-production processing 
The finished product can be laminated with foils, plastics, roofing felt, fibreboard or other facings such as roof or wall cladding material. 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS Material Properties – EU standards EPS TYPE   EN 13163 [unit] EPS 60 EPS 100 EPS 150 EPS 200 EPS 250 Thermal conductivity EN 12667 'Lambda' 38 36 35 34 34 EN 12939 mW/mºK38 Compressive stress 10% EN 826 CS(10)kPa 60 100 150 200 250 Bending strength EN 12089 BSkPa 100 150 200 250 350 Dimensional stability EN 1603 DS(N)% 0,5% 0,5% 0,5% 0,5% 0,5% Approximate Density  kg/m³ 15 20 25 30 35 08/10/09 www.eumeps.org INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS/ ICF Assessments & Certifications Products: ETAG, CE, BBA, BRE, IPT, ABNT, INMETRO Processes: Carbon Foot-printing (CF), Life Cycle Assessment (LCA), Environmental Impact Assessment (EIA), Site Waste Management Program (SWMP) Buildings: BREEAM, LEED AQUA 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Product Certification: ETAG , CE, BBA, BRE,IPT, ABNT, INMETRO 08/10/09 ETAG 009 Edition June 2002 GUIDELINE FOR EUROPEAN TECHNICAL APPROVAL OF NON LOAD-BEARING PERMANENT SHUTTERING KITS/SYSTEMS BASED ON HOLLOW BLOCKS OR PANELS OF INSULATING MATERIALS AND SOMETIMES CONCRETE www.eota.be INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS for ICF Manufacturing: the standard for EU certification 08/10/09 www.eumeps.org/whiteb.htm INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS/ICF Process Assessments: Carbon Footprint, LCA 08/10/09 An LCA of a building includes environmental impacts due to:  Extraction - of materials and fuel used for energy Manufacture - of building components Transportation - of materials and components Assembly - and construction Operation - including energy consumption, maintenance, repair & renovations Demolition - disposal, recycling & reuse of the building at the end of its functional or useful life A full set of impacts includes land use, resource use, climate change, health effects, acidification, and toxicity. INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

An LCA of a building includes environmental impacts due to: 

Extraction - of materials and fuel used for energy

Manufacture - of building components

Transportation - of materials and components

Assembly - and construction

Operation - including energy consumption, maintenance, repair & renovations

Demolition - disposal, recycling & reuse of the building at the end

of its functional or useful life

A full set of impacts includes land use, resource use, climate change, health effects, acidification, and toxicity.

EPS/ICF Process Assessments: LCA model 08/10/09 www.cement.org/bookstore/profile.asp?itemid=SN3041 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Building Assessments: LEED , BREEAM , AQUA Energy efficiency/CO 2 Water efficiency Surface water management Site waste management Household waste management Choice & use of materials Lifetime homes (applies to Code Level 6 only) 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Energy efficiency/CO 2

Water efficiency

Surface water management

Site waste management

Household waste management

Choice & use of materials

Lifetime homes (applies to Code Level 6 only)

ICF History 08/10/09 1960’s - From EPS insulation component to a core building product – first patent applied 1980 &90’s - Tested as a Permanent shuttering system – considering values for insulation, air, sound attenuation, water permeability, fire 1990’s – development of branded ICF’s in North American & European markets 1990’s –International green programmes (LEED, BRE, EOTA ) move ICF into mainstream construction 2009 - 140 ( and growing) ICF designs sold world wide – third generation now considered a benchmark 2009 – Increase of ancillary products/companies ( scaffolding, exterior finishes,etc…) INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

1960’s - From EPS insulation component to a core building product – first patent applied

1980 &90’s - Tested as a Permanent shuttering system – considering values for insulation, air, sound attenuation, water permeability, fire

1990’s – development of branded ICF’s in North American & European markets

1990’s –International green programmes (LEED, BRE, EOTA ) move ICF into mainstream construction

2009 - 140 ( and growing) ICF designs sold world wide – third generation now considered a benchmark

2009 – Increase of ancillary products/companies ( scaffolding, exterior finishes,etc…)

Insulated Concrete Form (ICF) Systems Design FOOTING DECK WALL ROOF 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Wall Systems 9 wall elements - 1 product Structural wall – reinforced concrete Exterior insulation & fastening Interior insulation & fastening Air barrier Sound barrier Vapour barrier Water barrier Wind resistant Fire resistant 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

9 wall elements - 1 product

Structural wall – reinforced concrete

Exterior insulation & fastening

Interior insulation & fastening

Air barrier

Sound barrier

Vapour barrier

Water barrier

Wind resistant

Fire resistant

ICF Design: Wall systems -1 Post & Beam 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Design: Wall systems - 2 Waffle/Grid 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Design: Wall systems - 3 Flat Panel 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Design: Wall Systems Tall Walls Commercial 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF Engineering: Types of ICF Buildings Residential & Multi-Residential Industrial Agricultural Commercial & Institutional Below Ground Swimming Pools 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Residential & Multi-Residential

Industrial

Agricultural

Commercial & Institutional

Below Ground

Swimming Pools

08/10/09 http://www.quadlock.com INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Some Benefits of ICF Systems Operational & HRM considerations 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Speed of build 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Lightweight logistics 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

EPS & ICF Recycling – Energy & new products from waste 08/10/09 compacting densifying new product development INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Supply chain benefits – site management issues logistics & EPS/ICF recycling are interlinked 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

On-site training - E learning - Professional Accreditation 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Reduced labour - Easy project management 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 Luxury residence UK BREEAM - Code for Sustainable Homes 5 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Freedom of design - Built on site 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Code for Sustainable Homes 6 – concept CREO House BRE UK 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities http://www.creoprokoncept.com/?page_id=295 High performance building fabric - ICF Low impact heating technologies & mechanical ventilation 131% reduction in carbon emissions compared to 2006 UK building standards

High performance building fabric - ICF

Low impact heating technologies & mechanical ventilation

131% reduction in carbon emissions compared to 2006 UK building standards

Code for Sustainable Homes 6 – actual CREO House BRE UK 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities http://www.insite09.com/progress-blog.jsp Outline Energy Strategy Envelope Walls - U value 0.15 W/m 2 k Roof -U value 0.15 W/m 2 k Windows -U value 0.16 W/m 2 k Air-tightnesss – 2.5 m 3 /m 2 /hr 50 Pa Low Impact heating/cooling & Power ASHP- air source heat pump MVHR & hot water - mechanical ventilation heat recovery PV Panels - photovoltaic

Large long straight walls 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Easy engineering – Steel &/or fiber reinforcement 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

08/10/09 Freedom in engineering – Easy onsite build INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes - Silicone render 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes - Stone face on garage 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes – Render, wood, aluminimum 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes - Aluminium 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes - Silicone render with EPS mouldings 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes - Silicone render 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

External finishes EPS external insulation refurbishment with silicone render system 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Sustainable ICF Solutions There is an opportunity across a range of industries in the supply chain ICF solutions must embedded in supply chains –locally, regionally & nationally As a MMC, ICF must include training as a strategic activity There is no ONE ICF solution – partners must work together across international certifications and engage with local partners for best practice projects 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

There is an opportunity across a range of industries in the supply chain

ICF solutions must embedded in supply chains –locally, regionally & nationally

As a MMC, ICF must include training as a strategic activity

There is no ONE ICF solution – partners must work together across international certifications and engage with local partners for best practice projects

Strategic Innovation There is an opportunity to network strategically with PPPs, NGOs, Educational Institutions, diverse businesses, and certification bodies for national/regional/local solutions at the beginning of the ICF technology transfer There is also continued improvement in the materials, product design and integration with other renewable products through knowledge partnerships 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

There is an opportunity to network strategically with PPPs, NGOs, Educational Institutions, diverse businesses, and certification bodies for national/regional/local solutions at the beginning of the ICF technology transfer

There is also continued improvement in the materials, product design and integration with other renewable products through knowledge partnerships

Strategic Innovation There is an opportunity to place training at the heart of this modern methods of construction (MMC) ICF success can be measured by key performance indicators across a range of construction professionals 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

There is an opportunity to place training at the heart of this modern methods of construction (MMC)

ICF success can be measured by key performance indicators across a range of construction professionals

ICF products are sustainable, accredited, and offer superior built environment opportunities ICF technologies enable economic growth in other employment areas, such as with supply chain partners Conclusions 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF products are sustainable, accredited, and offer superior built environment opportunities

ICF technologies enable economic

growth in other employment areas,

such as with supply chain partners

ICF training is important to establish at the outset – to enable professional ICF installers to support design professionals in delivery & manufacturers of ICF products Brazil has an opportunity to take the best of the ICF industry forward and continue to improve ICF products & services Brazilian ICF products & ancillary products can be exported back to countries already using ICF systems in mainstream construction worldwide Conclusions 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

ICF training is important to establish at the outset – to enable professional ICF installers to support design professionals in delivery & manufacturers of ICF products

Brazil has an opportunity to take the best

of the ICF industry forward and continue to

improve ICF products & services

Brazilian ICF products & ancillary products can be exported back to countries already using ICF systems in mainstream construction worldwide

Brazil demonstrates the 3 components for sustainable construction economic opportunity environmental mandates social/political structure … we look forward to a long relationship with our partners here …. 08/10/09 INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

Brazil demonstrates the 3

components for sustainable

construction

economic opportunity

environmental mandates

social/political structure

… we look forward to a long relationship with our partners here ….

Thank You 08/10/09 download this presentation at www.slideshare.net visit us at www.buildicf.co.uk & www.noncongroup.com INSULATED CONCRETE FORMS Innovative, Sustainable & Strategic Opportunities

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