Bay Island Sportswear Company Profile

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Information about Bay Island Sportswear Company Profile
Business-Finance

Published on March 5, 2009

Author: SIMCHON

Source: authorstream.com

Slide2:  Bay Island Honduras Headquarters Zip San Jose * Building 3 San Pedro Sula, Cortes, Honduras, C.A.011.504.554.1201 Slide3:  About Us: Bay Island Sportswear is well known for style, comfort and quality driven merchandise. We offer everything from basic to fashion apparel in a multitude of colors. Bay Island Sportswear is a fully vertical manufacturer with diverse capabilities. We manufacture both tubular and open width in countless fabrications. Our four production facilities feature over 300,000 square feet of state of the art equipment which provide our clients unparalleled quality and service. Slide4:  Manufacturing: Primarily based in San Pedro Sula, the industrial capital of Honduras. Our current work force consists of over 1,692 team members. Our Competitive advantage is that we are vertically integrated beginning with in-house knitting, dyeing, finishing, cutting, sewing, printing, packing and US distribution facilities. The uniqueness of our operation allows customers the ability to have off shore cost effective quality production with timely delivery from a reliable and trusted manufacturer that is self-reliant. Slide5:  Product Development: Our first step is to accomplish all Product Development procedures and follow up communication with customers to assure sample requirements: Create & design original specification Lab-dip & Fabric development Produce Prototype Samples Screen Printing development Embellishments Samples, Embroidery and Appliqués Packaging Requirements Distribution Slide6:  Our facility has the cutting capacity of 2,000,000 garments per month with a style mix of both, tubular and open width fabric. We maximize the fabric utilization through the use of Gerber Technology Pattern making system and the Accumark 8.2.1 Plotter. Cutting Facility: Slide7:  Sewing Plant: We manufacture approximately 2,000,000 garments a month with an assortment of styles such as Basic Tees, Shorts, Pants, Zipper Hoods, Fleece and many other custom styles in a variety of colors. Due to our social and technical compliance with Honduran and International laws, our company is WRAP (World Responsible Apparel Principles) Certified. Slide8:  Screen Printing: Our Screen Printing Plant plays an important role in the company's commitment to provide quality full package products to our customers. Our monthly output ranges from 600,000 – 800,000 pieces per month. Techniques Include but not limited to: ? Plastisol ? Waterbase ? Discharge ? Foil ? Gel ? Crystalina ? Sugar ? High Density ? Puff ? Non-Phthalate Ink Slide9:  SIMTEX International, owned by Bay Island Sportswear, Opened 2008 as the premiere Knit Dye facility in Honduras with over 450 employees and new age technology to ensure over 2 Million pounds a month of top quality fabric reaches Bay Island consistently in a timely and cost effective manner. Our goal is to offer an unlimited choice of colors and finishes in diverse fabrications with emphasis on dimensional stability to provide our customers with the best possible quality product in the industry. Slide10:  We currently have 75 circular knitting machines in operation with an installed capacity of approximately 2,000,000 pounds per month . SIMTEX knits a variety of fabrics utilizing numerous yarn counts ranging from 12/1 to 40/1. ? Jersey ? 1x1 Rib ? 2x1 Rib ? 2 end Fleece ? Pique ? French Terry ? Lycra fabrics Knitting: Slide11:  Dyeing & Finishing: We own state of the art dyeing and finishing equipment to process our fabrics according to the customers requirements in both tubular and open width. Our computerized central control system and automated chemical dispensing system ensures accuracy and consistency. Slide12:  SIMTEX International will guarantee high quality products by using the latest lab procedures and techniques to ensure that we fully satisfy all of our customers requirements and that a “worry free operation” is achieved on day to day activities. The quality department follows the standards of the American Association of Textile chemists and colorist (AATCC) as well as the standard test required in the industry. Production testing will be done at our quality laboratories with high tech equipment, such as spectrophotometers, light boxes, analytic weight scales, Mullen tester (strength tester), crock meter, lab dye machines and dryers, among others. Our laboratory will be operated supporting our “worry free operation” philosophy. Some of the lab tests that we will perform are: Shrinkage and torque control, Weight, Crocking, PH, Burst, Color permanence to chlorine bleach, among others. Slide13:  BIOMASS STEAM GENERATION We are Green! Our facilities are fueled independently with certified on site Bio Energy technology which produce steam and future electricity both fueled by wood/waste products Slide14:  BIOMASS STEAM GENERATION The project is designed to generate 10 tons/hr of saturated steam at 12 bars of gauge pressure, using one waste heat boilers. SIMTEX will reduce fossil fuel purchases in the amount of approximately 17,000,000 gallons by 2012. Consequently, SIMTEX operations will replace Carbon Dioxide emissions from fossil fuels by natural Carbon emissions in the amount of 197,000,000 tons during the course of the project. Technical Data and Benefits to the Environment We are Green! Slide15:  BIOMASS STEAM GENERATION Once the “BIOMASS” has reached the proper humidity content, it is taken to the waste heat boiler, where it is incinerated, and the combustion gases are reclaimed to heat up water, to eventually generate steam. The steam generated is then sent to SIMTEX where it is used in the dyeing process. PROCESS LOGISTICS We are Green! Slide16:  Distribution Facilities: To timely serve our valued clients we have Distribution Facilities centrally located in South Carolina and Los Angeles with customer service representatives ready to serve your needs. We are your one stop source for providing consistent quality with reliable performance. We look forward to serving your needs and adding your name to our long list of satisfied clients! Slide17:  Certifications Bay Island Sportswear Certifications WRAP Certified (World Responsible Apparel Production) SGS Certified (Société Générale de Surveillance) Gap Certified Rocawear Certified Disney Certified Timberland Certified Gear for Sports Certified Old Navy Certified Target Certified Sean John Certified Champion Certified JC Penney Certified Margaritaville Certified Harley Davidson Certified

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