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AUTOBAG® CTS4000™ CLEAN TOWEL SYSTEM

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Information about AUTOBAG® CTS4000™ CLEAN TOWEL SYSTEM
Business & Mgmt

Published on February 26, 2014

Author: PyramidPackagingInc

Source: slideshare.net

Description

HIGH PRODUCTIVITY PACKAGING FOR INDUSTRIAL LAUNDRY APPLICATIONS


This bagging system is designed for packaging shop towels, detail towels, bar towels, mop heads, airline blankets, bulk gloves and apparel. The semi-automatic packaging system includes counting, bag filling, bag sealing, and takeaway.
Packages up to 4,000 towels per hour.
Ethernet communications option enables real-time, remote productivity monitoring. Integrates with existing production lines
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Introducing the Autobag CTS4000 Clean Towel System — The next generation in inspection hand load packaging technology Capable of bagging over 4,000 towels per hour, this state-of-the-art packaging system incorporates an array of new technologies for maximum efficiency, accuracy and dependability.  A new, large detection eye system automatically counts product as it is loaded, while an audible blocked-eye alarm increases counting accuracy. The accumulating Smart Funnel enables continuous loading during the bag sealing process, and opens into a pre-opened bag for positive product entry. An automatic Bag Shaker activates at a pre-set count for maximum towels per bag.      Ethernet-enabled remote monitoring is available,    providing real-time access to productivity data, and  featuring valuable operating information, such as batch   count, total count, packaging speed, and system status. Productivity data is also available via the user-friendly AutoTouch™ Control Screen, which also provides access to job set-up and storage, job recall, and on-board system diagnostics. The CTS4000 features a new bag-out sensor and AutoThread™ functionality, which ensures a constant supply of bags and seamless, rapid bag changeovers. Modular components and advanced Replace-n-Repair™ technology   ensure maximum uptime.      The CTS4000 integrates with a variety of infeeds, conveyors and accessories. An optional  infeed hopper with a motorized conveyor ties into existing, sling-fed production lines. The Scrap Rejection Bin option can be added to track and decentralize items needing re-wash. The unit’s take-away conveyor transports filled bags from the bagger to storage tote bins. Using Autobag brand bags-in-a-box, the CTS4000 offers a fast and cost-effective     packaging solution. User Benefits • Package up to 4,000 towels per hour • Ethernet-enabled, real-time remote monitoring option for optimum productivity • Smart Funnel with product detection eye   and accumulating function ensure counting accuracy and speed • AutoTouch Control Screen displays real-time productivity data, and enables easy access to job set-up and recall • A variety of audible and visual alarm systems signal cycle and productivity changes for maximum efficiency   • Bag-out sensor puts machine on hold while bags are re-loaded for seamless changeovers • Bag Shaker settles product to ensure maximum towels per bag • Integrates with Autobag infeeds, conveyors and accessories for enhanced productivity scan  me  

Mechanical Features Standard Features Bag-out sensor ensures a continuous supply of bags • Inline Infeed Hopper with motorized conveyor and special back & front plates • Ethernet communications for real-time, remote productivity monitoring • Scrap Rejection/Rewash Bin (up to two per unit) • Spare Parts Kits • 40.5 in. model available for alternate bag lengths • Custom load shelf riser for smaller bags • Light pole for productivity monitoring • Standard load shelf riser accommodates multiple batch and bag sizes • Take-away conveyor transports filled bags to storage tote bins Productivity Monitoring is available via the AutoTouch Control Screen and optional Ethernet communications Options • Large, ergonomically designed supply and load table for bulk product, configured at the same height as lift tables for easy re-stock • Accumulating Smart Funnel with product detection eye for accurate counting and continuous loading • AutoTouch™ Control Screen provides access to operator tutorials, data storage and diagnostics • On-board memory stores job parameters for recall at a later time • AutoThread™ and bag-out sensor speed bag changeovers • Powerful air-assist system and enhanced bag grippers provide a large, pre-opened bag area for optimal loading conditions • Automatic Bag Shaker settles product for maximum count per bag • Detail towels • Bar towels • Bulk cotton gloves & apparel • Airline blankets • Mop heads                       • Full locking caster system simplifies  preventative maintenance                    Shaker shelf automatically  activates at a pre-set  cmaximizing thethe product, ount to settle capacity       Typical Applications • Industrial shop towels of the bag. Hopper Configuration 864 lbs (392 kg) 110/220 VAC switchable 50/60 Hz 20 amps 5 CFM/80 psi of clean, dry air 1,505 lbs (683 kg) 110/220 VAC switchable 50/60 Hz 20 amps 5 CFM/80 psi of clean, dry air with standard take-away conveyor; no infeed hopper Air Feed: large detection eye increase productivity and accuracy.   Standard Configuration   Accumulating funnel and Optional Infeed Hopper integrates the CTS4000 with existing sling-fed systems Technical Specifications Weight: Electrical:               with infeed hopper & long take-away conveyor Bag Thickness: 1.0 to 4.0 mil 1.0 to 4.0 mil Bag Sizes: Quality control is easy with the optional Scrap Rejection Bin. Interfaced with the AutoTouch W 15 in. L 22 to 30 in.*               W 15 in. L 22 to 30 in.* Control Screen, scrap is quickly counted & separated. *Alternate bag lengths also available for use with 40.5" table height (custom system)  Dimensions:   Load Table Height: 36 in. (91cm) 36 in. (91cm)             Height: 63 in. (160 cm) standard and hopper configurations AutomatedPackagingSystems Inc. 10175 Philipp Parkway Streetsboro, Ohio 44241 Tel: 888-288-6224 Fax: 330-342-2400 Length:172 in. (437 cm) standard, 218 in. (554 cm) with hopper       call  800-­‐547-­‐5130     machines s Pyramid  Packaging  Inc.       materials service     hEp://www.pyramidpackaging.com          info@pyramidpackaging.com     y s t m s a d v a n t a g e 1828  eJohns  Drive  Glenview,  IL  60025    Visit or call us at www.autobag.com  888-AUTOBAG ©2007 Automated Packaging Systems APS 05/07 2.5M Features, Options & Technical Specifications subject to change.

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