Published on March 16, 2016
1. Apollo Machine & Welding Ltd. Machining is our Business Excellence is our Standard
2. What is Apollo? • Located in Edmonton, Alberta along with our Laser Cladding Facility in Leduc, we are a machine shop that serves the oil and gas, heavy equipment, oil sands and power generation industries. Specializing in oil and gas to manufacture and repair directional drilling tools, jars, wellhead equipment, MWD and flow measurement equipment.
3. Apollo Machine • Privately Owned • Business started in 1971 • 110,000 ft² Manufacturing Facility • 42,000 ft² Laser Cladding Facility • 250 Employees, 2 shifts
4. Deep Hole Drilling Our deep hole drilling department houses 3 trepan machines and 2 gun drills. Controlling these two processes allows us to reduce cost and lead times • Trepans that can bore inner diameters from 1” – 7”, up to 144” long • Gun drills have an ID range from .094” to .860” to a depth of 60” long
5. CNC Milling Apollo Machine is equipped with 15 of the latest Precision CNC Milling Centers, giving us the ability to perform basic to complex operations with multi-process steps • Full CAD/CAM capabilities • Utilize both vertical machine centers and horizontal pallet changers • 5-axis milling • Table capacity up to 78” wide by 96” LG
6. CNC Turning Our CNC department has a large and comprehensive range of the latest machines, which includes 35 advanced lathes, with small to large turning capabilities. • Materials up to 28” DIA • Lengths to 230” LG • We also utilize 14 manual lathes with up to a 38” DIA swing
7. Apollo also has the in-house ability to: GRIND – CYLINDERICAL, INTERNAL & SURFACE SHOT PEEN & GLASS BEAD PHOSPHATE & MANGANESE COATING ROLLER BURNISH HONE VERTICAL & HORIZONTAL GOLD PLATE
8. Copper Plating Apollo Machine has the capability to immersion Copper Plate components in-house • Minimizes costs and increases efficiency by reducing galling of high alloy threaded components • Capacity of up to 16” DIA and 14 feet long. • The immersion technique provides the ability to plate both internal and external diameters, including threads and complex models • Apollo is approved and licensed to Copper Plate VAM Threads.
9. Live Tooling, Mill/Turn Capabilities • 4 state-of-the-art machines with turn-key abilities • The world’s largest Y-axis travel, suitable for long/large diameter work pieces • 2 spindles and 2 turrets for 9 controlled axes. • Mori Seiki NT6600. 6 meters between centers with a 60” boring bar
10. EDM – Electronic Discharge Machines One of the largest in Canada, our EDM equipment can work on any shape or configuration of parts. • 13 Sinker EDM’s with 30” x 20” extended tanks • 3 Wire EDM’s with 47” X 27” tables and a 15.75” max height
11. Robotic Manufacturing Systems We continue to implement machining robots to ensure less downtime, improved quality and reduced costs
12. Apollo Clad® In 2007, Apollo Machine recognized a need for laser cladding in manufactured parts. Management implemented the first laser in 2008 and we now have seven systems in a 45,000 square foot laser cladding facility that handles manufacturing and repair applications. • Uses a laser beam to fuse the desired material onto a substrate material for superior wear resistance • Cladding alloys selected for: – Dimensional Restoration – Improved Wear Resistance – Improved Erosion Resistance
13. ApolloClad Services provided • Laser Cladding – OD and ID Capabilities • Laser Heat Treating • Laser Repair • Laser Welding • Full Metallurgical Lab, with Tensile and Charpy Impact Testing capabilities. Apollo Clad® Laser Cladding
14. Quality Control Apollo Machine is committed to providing its customers with quality products and services that are continually measured and improved to meet or exceed customer expectations • 100% visual and dimensional inspection on all machined components • ISO 9001:2008 and API Q1 Certified • Operate large scale ZEISS Accura CMM • MPI & LPI Capabilities.
15. QUALITY ASSURANCE Apollo Machine has an implemented Quality Management System that is continuously maintained for effectiveness and process improvement • Preventive maintenance schedule • Failure Mode Effect Analysis • Corrective and Preventative Action • Continuous Improvement • R&R Programs
16. Organizational Chart CEO President Sales Plant Manager Special Projects Capital Asset Manager Office Manager Quotations Accounts receivable Order Entry Customer Service Supply Chain Manager Production Manager Quality Assurance Quality Engineering Traceability Sup Purchasing Sub contracting CIP Coordinator Inspection Supervisor Safety Maintenance Management Scheduler Production Supervisors Millwrights Janitorial Lead Hands Employees Customer Design Consultant Receiving Clerk Quality Engineering Assistant Traceability emp QC Employees Reception FAI Clerk
17. LICENSES & CERTIFICATES • VAM JOINTS to oilfield accessory equipment and to repair VAM JOINTS on tubular products, including Copper Plating • NS CONNECTION TECHNOLOGY Threads. For manufacturing of premium joint connection (NSPJ)
18. New in 2015 • In this coming year, Apollo has purchased a new Deep Hole Drilling Machine. – Capable of drilling up to 8” inner diameter and 13 feet long (one-way) and 26 feet from both ends. – Nearly double the efficiency of conventional drilling machines.
19. Key Personnel Laurie Willis – CEO Wayne Norton – President Laurie Zarb – Director Jake Quast – Sales Manager Bryan Jackson – Production Manager Colin Quast – Leduc Facility Manager ApolloClad Laser Cladding 7609 – 39th St. Leduc, Alberta, Canada T9E 0B3 780-980-5231 Apollo Machine 4141 93rd St. Edmonton, Alberta, Canada T6E 5Y3 780-463-3060
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