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Entertainment

Published on December 3, 2007

Author: Chan

Source: authorstream.com

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Product Collaboration using ProcessPoint at Dow Reichhold Specialty Latex:  Product Collaboration using ProcessPoint at Dow Reichhold Specialty Latex Outline:  Outline Dow Reichhold Specialty Latex ProcessPoint Drivers Project Scope Anticipated Benefits Summary Dow Reichhold Specialty Latex:  Dow Reichhold Specialty Latex 50/50 joint venture of The Dow Chemical Company and Reichhold, Inc. (DRSL) Formed in January 2002 World’s largest producer of specialty latex Develops customized technologies & products Innovation is a critical success factor for DRSL Locations:  Locations Headquarters and Research & Development Research Triangle Park, NC Primary Manufacturing Locations Cheswold, Delaware Kensington, Georgia Other Manufacturing many other locations in North America , Europe Latin America , Asia/Pacific Region Products:  Products Polymer Types Styrene Butadiene Nitriles Acrylates Specialty Co-Polymers Applications:  Applications Adhesives Packaging Construction Gloves Nonwovens and Textiles Performance Resins Specialty Paper Latex Modified Concrete Drivers for ProcessPoint:  Drivers for ProcessPoint Global R&D, Manufacturing and Sales Challenges of bringing systems together from Reichhold and Dow Chemical Recipe management in general Management of change for existing products Product innovation management Speed to market for new products Innovation Process:  Innovation Process Lab Pilot Plant Validation Commercialization New product concept Create ProcessPoint General Recipe Scale-up, pilot & lab Validate design and update General Recipe Scale-up, plant & lab Validate design and update General Recipe Manufacture for Customer Project Team:  Project Team Management Support VP of Technology – creates recipes VP of Manufacturing – uses recipes Core Manufacturing Research & Development Environmental, Health & Safety Process Engineering Other Team Members Finance, Purchasing, Pilot Plant Key Requirements:  Key Requirements “One version of the truth” through global database Across departments & geographical locations Facilitate company-wide collaboration Flexible recipe development & management Key ingredients, activity based descriptions Searchable recipe database Legacy data was in Excel, difficult to manage Management of change Audit trail, Electronic approvals, Versioning Security of intellectual capital Other Factors in Selection of ProcessPoint:  Other Factors in Selection of ProcessPoint ISA S88 General Recipe Standard Raw material management Role based views using Display Templates Internal & customer Flexibility for future uses of software Product marketing, customer management Positive experience with OSIsoft Using PI software at manufacturing sites Project Scope:  Project Scope Raw Materials properties Intermediates & Products Properties Formula Procedures Final Products Key properties Packaging data Project Scope – Raw Materials:  Project Scope – Raw Materials Each vendor raw material specification is authored, approved & versioned by Purchasing/Technology/EHS Latest specifications accessed in real time by Receiving Personnel to ensure C of A compliance R & D, Manufacturing have real-time access to the most recent approved raw material data and related documents Project Scope – Intermediates & Bulk Product:  Project Scope – Intermediates & Bulk Product Technology Typical properties Quality specification limits “Dry Parts” activity based formula General recipe composition, procedure, specifications E H & S Health, safety and environmental risks Labeling needs Regulatory compliance status Manufacturing Product scale-up Master Recipe Project Scope – Packaged Product:  Project Scope – Packaged Product Package codes Key final product properties Product display templates used by salespeople and customers General Tab:  General Tab Bill of Material:  Bill of Material Procedure:  Procedure Procedure – Stage Details:  Procedure – Stage Details Procedure – Step Parameters:  Procedure – Step Parameters Procedure – Stage Constraints:  Procedure – Stage Constraints Audit Trail with Details Shown:  Audit Trail with Details Shown Sample Role-Based Display:  Sample Role-Based Display Sample Role-Based Display:  Sample Role-Based Display Include “boiler plate” text Include images and logo Display key data from different sections of product definition Sample Role-Based Display:  Sample Role-Based Display Sample Role-Based Display:  Sample Role-Based Display Anticipated Benefits:  Anticipated Benefits Enhanced collaboration Improved scale-up practices Fewer errors Reduced time to manufacturing Improved quality Metrics on new product development process Improved management of change Single authoritative source of data Networked application User defined displays of data Searchable Data Base Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Search Capabilities:  Search Capabilities Summary:  Summary Product innovation management Raw material, intermediate, bulk product and packaged product management Anticipated improvements organizational collaboration scale-up practices change management searchable data base End:  End

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