2 s120 commissioning

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Information about 2 s120 commissioning
Education

Published on March 9, 2014

Author: marcosromanholo7

Source: slideshare.net

Preparations for commissioning 1. 2. 3. 4. 5. Component wiring Rules for wiring with DRIVE-CLiQ Activating online operation via PROFIBUS STARTER commissioning tool 2 CU320 has the right CompactFlash Card 5 4 3 supply SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 1

Preparation 1: wiring (example) • • • • • • • • • Main switch Line fuses SITOP with fuses 24VDC for drive components and EP DRIVE-CLiQ wiring Line contactor with DI to CU320 Line reactor or reactor + filter Cables to motors and encoders Grounding SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 example: CU320 with ALM, 2 Motor module with Motor, 2 Motor encoders, 1 external encoder over 3 SMI

Preparation 1: wiring Line Module Active Line Module Smart Line Module „Infeed operation“ DRIVE-CLiQ wiring: ALM > CU320 > Motor Module „Infeed operation“ HW-wiring: SLM X21:1 (DO) >> TB30 X481:1 (DI0) ALM.p863.0 TB30.r4022.0 = drive_02.p864 drive_03.p864 = drive_02.p864 drive_03.p864 By using a SLM without DRIVE-CLiQ connection you have to connects and parameterize the I/O terminals. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Preparation 2: Rules for wiring with DRIVE-CLiQ Optional rules: Obligatory rules: SMx1 an Port 2 SMx2 an Port 3 Double X2 1 X500 Maximum length of DRIVE-CLiQ-Cable: Maximum length of DRIVE-CLiQ-Cable: • MOTION-CONNECT 500: 70m • MOTION-CONNECT 500: 70m • MOTION-CONNECT 800: 100m • MOTION-CONNECT 800: 100m SINAMICS S120 Siemens Ltda. 2009. All rights reserved. X500 Date: 21.07.2009 X500 X500 Sensor Module SMC/SME oder DRIVE-CLiQ Motor X1 2 X500

Preparation 3: Activating online operation via PROFIBUS • As Start-up tool, the current STARTER • • • SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 is installed. The communication from the STARTER to the CU320 takes place over PROIBUS under observance of the construction-guidelines. The PG/PC interface is with the system-function „PG/PC interface puts in “, to furnish, For the CU320 interface, the address is to be put in merely.

Preparation 3: Set PG/PC Interface Used Interface: • PG/PC is the only master? • Test PROFIBUS (no PROFIBUS-DP Slave) • 12 Mbit/s • DP or User-Defined with NetPro • Read Bus Nodes: 0 + 4 + ... SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 > O.K.

Preparation 4: SINAMICS Firmware and STARTER Software current FW-version current SW-version SINAMICS: STARTER/SCOUT: V02.05.00.00 V4.1.2.4 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Memory places Offline IDC Load in to the PG PG / PC SINAMICS S120 Siemens Ltda. 2009. All rights reserved. V02.01.01 RAM save project RAM to ROM copy, Save Parameter Load to target device Open project HD Online Reboot, Parameter reset SINAMICS CU Date: 21.07.2009

Structure of the CompactFlash Card S120 V02.01.01 License System data CU loader FW for components GSD data User data 1 user parameter file The following is saved on the CompactFlash Card: • The firmware of the CU and the components • The user parameters (PF1: each DO =1 file) • Additional parameter files for factory reset SINAMICS S120 Siemens Ltda. 2009. All rights reserved. For example: PS xx00= General PS xx01= Object 1: CU PS xx02= Object 2/3: Drive PS xx03= Object 4: TB30 PS xx99= General Date: 21.07.2009 + n saved parameter files

Save and reset parameters A) Use Icons A B C D Load project to target system • all Project data to target system drive 1, drive 2, SIMOTION • With/without RAM t0 ROM copy: Download • Project-part of the marked device A upload to PG B download to target system C restore factory settings (p976=1) D copy RAM to ROM SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Meaning of the Icons in the Project Navigator (ONLINE) gn - gn rd - rd w-w rd. - gn SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Topology and Compare of Components SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Servo: Closed-loop control Torque precontrol Speed precontrol Position controler xsoll nsoll Speed controller Isoll Gating unit Current controller Motor M - xist - nist Act. current Id KV...Gain SINAMICS S120 Siemens Ltda. 2009. All rights reserved. G - Iist Iq Position Encoder PWM Speed KP... Gain TN... Integral Time Iq Motormodel Id IU IV 2 3 Rotor pos. KP... Gain TN.. Integral Time Date: 21.07.2009 ωM IW ϕM sensor

Optimizing PI-controller with method Ziegler-Nichols Output (actual) Input (setpoint) correcting PI-controller variable oscillations controlled Actual value system setpoint KP... Gain TN…Integral time t Integral time = max Const. Input min 2% SINAMICS S120 Siemens Ltda. 2009. All rights reserved. t increase KP Up to oscillation Reduce KP to 50% Reduce TN Up to oscillation Date: 21.07.2009 Increase TN to 200%

x overshoot Vm max. 20 - 40 % Step-forced response / setpoint jump terminology of step-forced response d TU • X(t) • TU • Tg • TAn • TAus • Vm •d Tg TAn t TAus step response delay time compensation time rise time settling time overshoot amplitude tolerance band t0 Output (actual) Increase KP sluggish 1 integral time TN max (1000ms) 2 input jump 3 free current Output (actual) t Output (actual) Kp Tn t 1KP = optimal 2TN reduce for max. 20-40% overshoot overshoot Max. 20-40% Output (actual) Tan dynamic Reduce KP t SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 t :

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