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Published on March 9, 2014

Author: marcosromanholo7

Source: slideshare.net

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SINAMICS Family and SINAMICS S120 Educational-goals: You get an insight into the new drive-family SINAMICS You are informed about the SINAMICS S120 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

SINAMICS Family: SINAMICS S120 The flexible and universal drive system for machine and system manufacturing • • • • for dynamic and high-dynamic-response applications for positioning and motion control applications for single and multi-axis applications power range from 1.6 – 107 kW (Booksize) / up to 1200 KW (Chassis) Modular structure • • • • motor modules in different sizes and versions for connection to motors of different powers line modules for the regulated/unregulated infeed to the DC link control units as the central intelligent module for drive control and communication DRIVE-CliQ as the powerful drive interface between the drive modules 24V Wide range of functions • • • • V/f control, vector and servo control Communication via PROFIBUS DP and CAN Safety functions Protective functions SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

1LA 1LG 1PH7 1FK7 1FT6 0,09 – 1200 kW 15 - 200 kW 3,7 – 160 kW (S1) 0,4 – 5,37 kW 0,19 – 82,5 kW 0,3 – 13800 Nm 148 - 641 Nm 23,6 – 750 Nm 0,85 – 36 Nm 0,4 – 500 Nm Up to 6.000 U/min Up to 6.000 U/min to 12.000 U/min Up to 6.000 U/min Up to 6.000 U/min Self-ventilated Self-ventilated Forced-ventilated Natural convection Natural convection, 1FW Torque motors Forced-ventilated Water-cooling 1FN Linear motors Induction, synchronous and reluctance motors Synchronous and induction motors Torque and Linear motors 1LA.., 1LG.., 1FU8, 1PQ.. 1FK.., 1FT.., 1FS.., 1PH.., 1FW.., 1FN.. 1FW.., 1FN for standard applications for dynamic applications SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 for innovative machine concepts Synchronous motors Asynchronous motors Motor Spectrum

Positioning SINAMICS S120 SINAMICS S120 The new drive system for demanding drive applications in machine building and plant construction AC/AC Units 0.55 – 90 kW 75 – 800 kW in blocksize design in chassis design for single-axis applications DC/AC Units (with infeed) 1.6 – 107 kW in booksize design 75 – 1200 kW in chassis design for multi-axis applications SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

SINAMICS S120 overview components Modular system for complex drive tasks • SINAMICS S120 solves complex drive tasks for a wide range of industrial applications and is, therefore, designed as a modular system. • Users can choose from many different harmonized components and functions to create a solution that best meets their requirements. • SIZER, a high-performance configuration tool, makes it easier to choose and determine the optimum drive configuration. • SINAMICS S120 is enhanced by a wide range of motors. Whether synchronous or asynchronous, all motor types are supported by SINAMICS S120. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

The electronic type plate for SINAMICS S120 § DRIVE-CLiQ § § § § § § Serial real time link for linking all SINAMICS drive components Increases flexibility and combination possibilities Gathering diagnostic data and parameter values Fault tolerant transfer protocol Automatic node recognition Simple handling using § § § SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Standardized plugs Pre-assembled cables Integral 24 V power conductors

SINAMICS S120 overview components, booksize Control Units : • • • Chassis for Line Modules • Chassis for Motor Modules CU320 D435 Line Modules : • • Smart Line Modules 400V, to 10 kW Active Line Modules 400 V, to 120 kW One or more Motor Modules • • Single Motor Modules up to 200 A Double Motor Modules up to 18 A Optional DC-link components • • Braking Module Capacitor Module Electronic options • • • SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Sensor Modules: Option Boards: Terminal Modules: Date: 21.07.2009 SMC10 (Resolver) SMC20 (Encoder) SMC30 (TTL/HTL) TB30, CBC10 (CAN) TM15, TM17, TM31

Control Units: CU320 4 DRIVE-CLiQ Ports, for 4 DRIVE-CLiQ Ports, for communication between drive communication between drive components components Active Line // Motor Modules, Active Line Motor Modules, Terminal // Sensor Modules) Terminal Sensor Modules) Fortification-tab Fortification-tab Integrated Integrated Side-mountings Side-mountings 8 digital inputs 8 digital inputs 8 DI/DO bidirectional, 6 of 8 DI/DO bidirectional, 6 of which are fast: 5 µs) which are fast: 5 µs) cover cover 4 Status-LEDs 4 Status-LEDs DC 24 V power supply DC 24 V power supply 3 measuring sockets, for 3 measuring sockets, for observing parameters observing parameters Option Slot for additional Option Slot for additional functionality (TB30, CBC10) functionality (TB30, CBC10) Arrow CompactFlash Card CompactFlash Card with SW and with SW and parameters parameters PROFIBUS-DP PROFIBUS-DP interface interface PROFIBUSPROFIBUSAddress switch Address switch BOP in preperation BOP in preperation RS232/PPI-interface RS232/PPI-interface The intelligence of the drives is located centrally in the Control Units SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Control Unit CU320 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Control Unit CU320: Mounting SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Motion Control with SINAMICS S120 and SIMATIC S7 CPU 317T-2 DP Controller SIMATIC S7 ET 200 HMI PG/PC PROFIBUS DP/MPI PROFIBUS DP(DRIVE) SITOP DRIVE-CLiQ DC 24 V Line filter set ET 200S/M 3AC 380 ... 480 V SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Power Date: 21.07.2009 SINAMICS S120 with CU 320

Motion Control with SINAMICS and SIMOTION C or P oder Ethernet SINAMICS S120 with SIMOTION C oder P SINAMICS S120 Siemens Ltda. 2009. All rights reserved. SINAMICS S120 with SIMOTION D435 Date: 21.07.2009

Combination SIMOTION and SINAMICS S120 DRIVE-CLiQ 3 SIMOTION D445 max. 64 SIMOTION axes 4 SINAMICS integrated max.6 drives 5 CX32 for per max. 6 drives 3 4 1. SIMOTION D435 max. 32 SIMOTION axes SINAMICS S120 Siemens Ltda. 2009. All rights reserved. SINAMICS integrated max.6 drives SINAMICS S120 with CU320 max.6 drives Date: 21.07.2009 5 2. SIMOTION D435 max. 32 SIMOTION axes

Option Modules for Control Units CU320 D435 Terminal Board TB30 ... n Digital In-/Output: 4 DI, 4 DO n Analogue In-/Output : 2 AI, 2 AO, Communication Board CBC10 n CAN-Bus interface with CAN-Protocol CANopen-Drive profile TB30 CBC10 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Terminal Board: TB30 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Communication Board CAN: CBC10 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Terminal Modules for SINAMICS and SIMOTION D Terminal Module TM31(max. 8) Terminal Module TM15 and For connecting drive-related periphery to a Control Unit via DRIVE-CLiQ TM17 High Feature n 8 digital inputs, 4 bidirectional digital inputs/outputs n 2 analog inputs, 2 analog outputs n 2 relay outputs with CO contact n Additional digital input and output, Measuring inputs and output cam with smoothing 125µs or 1µs for TM17. Only with SIMOTION. 1 temperature sensor input (KTY/PTC) For installation in cabinets n IP20 degree of protection n For mounting on a mounting rail SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Terminal Module TM31 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Sensor Module Cabinet sensor and sensor module: • Incremental encoder sin/cos 1 Vpp TTL/HTL • Absolute encoder Endat • Resolver multi-pole - Two-pole • Motors with DRIVE-CLiQ interface (EWN-Spectrum) SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Sensor Module Cabinet SMC 10/20 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Sensor Module Cabinet SMC 30 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Additional Modules: Sensor Module SMI20, SMC20, SME20 Fast and simple start-up with SMI • Automatic detection of motor and encoder • Saving of technical and logistic data • Saving of the equivalent network and encoder data in the motor Direct positioning encoder SMI20 SME20 1 SITOP DRIVE-CLiQ 24 V DC SMC20 1 Line SMI20 1 2 Line choke SMI20 Line filter Motors 3 Integration of direct position measurement systems Application of measuring systems with DRIVE CLiQ- interface Application of SMC-modules for signal conversion to DRIVE CLiQ Application of SME-modules for signal conversion to DRIVE CLiQ Integration and commissioning of third party encoders and motors • Application via SMC-Modules • Application via SME-Modules • Drive commissioning via dialog screen MOTION-CONNECT 500 und 800 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Power components: Line connection Line filters are filters in the converter input Line filters are filters in the converter input that are designed to protect the network from that are designed to protect the network from harmonic loads and/or interference voltages harmonic loads and/or interference voltages created in the converter. created in the converter. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. A Line Reactor is used for reducing the lineA Line Reactor is used for reducing the lineside harmonic currents and harmonic side harmonic currents and harmonic effects. effects. With the Active Infeed, a special line reactor is With the Active Infeed, a special line reactor is used that also functions as an energy storage used that also functions as an energy storage facility for the voltage Step-Up Converter. facility for the voltage Step-Up Converter. Date: 21.07.2009

Power components: DC-link Components Braking module and braking resistors n n n Module works autonomously During operation DC-link energy is converted into heat loss in the external braking resistor. Two braking resistors are available: Booksize: 0.3 kW continuous braking power (25 kW peak power) 1.5 kW continuous braking power (100 kW peak power) Booksize Chassis Chassis: 25 kW continuous braking power (125 kW peak power) 50 kW continuous braking power (250 kW peak power) Capacitor module n Is used to increase the DC-link capacity in order to bridge short-term power failures. Control supply module n n Provides the 24 VDC power supply via the supply system or the DC-link available. This enables, for example, targeted emergency retraction movements to be performed. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Braking Module SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Power components: Line Modules Basic Line Module Smart Line Module Active Line Module 326 mm Basic Smart line modules n Independent uncontrolled feed/feedback unit (diode bridge for the infeed; line-commutated feedback via IGBTs) Active Active line modules n n n 505 / 905 mm 380..480 V: 200.. 710 KW 660..690 V: 250..1100 KW 380..480 V: 235.. 900 KW 660..690 V: 560..1400 KW Self-commutating feed/feedback unit (with IGBTs in both directions) Reduced harmonic effects on the supply with highest drive dynamics Better utilization of the motors via the stepped-up, controlled DC-link voltage Basic Infeed with Basic Line Modules n Unregulated line infeed unit (diode bridge or thyristor bridge, without feedback) for rectifying the line voltage of the --> DC Link. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Positioning of various infeeds Load operation Smart Infeed: 4Q-operation Active Infeed: 4Q-operation Basic Infeed: 1Q-operation Features Operating mode Power electronics Line fluctuations feedback into the line supply Harmonics Inverter commutation faults Reactive power compensation SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Basic Infeed Non-regulated Smart Infeed Non-regulated Thyristors Are effective No IGBT Are effective Yes Active Infeed Regulated sinusoidal current drawn from the line supply IGBT Are compensated Yes High --- High No Non-critical No No No Yes Date: 21.07.2009 Performance Spectrum of infeeds: Booksize - Basic Line Module - Smart Line Module - Active Line Module (DC/AC) Chassis - Basic Line Module - Smart Line Module - Active Line Module (DC/AC)

Smart Line Module SLM SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Active Line Module ALM SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

For example ALM 16kW: SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Power data of Line Module Date: 21.07.2009

Two-tier configuration, booksize 24 V terminal adapter 24 V jumper DC-link bridge two-tier configuration 24 V busbar Direct acess Motor Modules Line module Motor module Motor module • The max. current carrying capacity of the integrated 24V DC busbars is 20 A. • In the event of higher current requirements, a number of 24 V DC power supplies must be provided in one drive group. SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Motor Line Modules Module 3AC Date: 21.07.2009 2DC DC-link busbar 2DC Motor Modules

Control supply module SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Power components: Motor Modules, booksize Booksize-Format n Compact design owing to high power density, in particular with the Double Motor Modules n Integrated DC-link and 24 VDC busbars n Diagnostics LEDs n Short-circuit- and ground-fault-proof n Integrated safety functions “Safe motor brake control“ and “Safe standstill“ n Integrated motor brake connection (up to and incl.132 A) and braking by armature shortcircuiting SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

Motor Module SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009

For example Motor Module 2 x 3A: Power data of Motor Module Load cycle with previous load S6 - load cycle with previous load SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Load cycle without previous load S6 - load cycle with previous load

Power components: Motor Modules, chassis Control Unit, booksize 380..480 V: 210..1400 A / 110.. 800 KW 660..690 V: 85..1270 A / 75..1200 KW Line Module for supply One or more Motor Modules for control drives DRIVE-CLiQ as system connection between the drive components Optional DC-link componants Chassis format n n n n n n n SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Compact design owing to high power density Integrated 24 VDC power supply Braking module can be directly integrated in the device Short-circuit- and ground-fault-proof Integrated safety function “Safe standstill“ cULus-approved Also available for DC-link voltages 675 to 810 VDC and 890 to 930 VDC Date: 21.07.2009

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